2006 FORD FREESTAR relay

Seating and Safety Restraints 109
Seating 109
Safety restraints 134
Airbags 148
Child restraints 162
Tires, Wheels and Loading 180
Tire Information 180
Tire Inflation 182
Tire Pressure Monitoring System (TPMS) 194
Vehicle loading 200
Trailer towing 206
Recreational towing 211
Driving 212
Starting 212
Brakes 215
Transmission operation 220
Roadside Emergencies 226
Getting roadside assistance 226
Hazard flasher switch 227
Fuel pump shut-off switch 227
Fuses and relays 228
Changing tires 236
Lug Nut Torque 246
Jump starting 246
Wrecker towing 252
Customer Assistance 254
Reporting safety defects (U.S. only) 263
Cleaning 264
Table of Contents
2
2006 Freestar(win)
Owners Guide (post-2002-fmt)
USA(fus)

Resetting the PSD
The power sliding door may operate incorrectly or not at all because of
the following conditions:
•a low voltage or dead battery
•the door is left opened for more than 6 hours
•the battery is disconnected
•the PSD Passenger compartment fuse panel fuse (fuse #11) is
removed or blown. Refer toFuses and relaysin theRoadside
Emergencieschapter.
If any of the above conditions has occurred, perform the following steps
to reset the PSD so that electronics can relearn the open and closed
positions:
1. Check to see if PSD is securely closed.
2. Make sure the gearshift is in (P) Park.
3. Push the PSD control on the overhead console to open the door.
4. Wait five (5) seconds and close the door by pressing the PSD control
on the overhead console.
5. Wait five (5) seconds and repeat Steps 3 and 4 then go on to Step 6.
6. Repeat Steps 3–5 for opposite door.
If the door still does not operate correctly:
7. Ensure the ignition is in the OFF position
8. Remove the PSD fuse (fuse #11) from the passenger fuse panel and
leave it out for thirty (30) seconds. Refer to the chapter on Fuses and
Relays. Refer toFuses and relaysin theRoadside emergencies
chapter.
9. Reinstall the fuse and wait ten (10) seconds.
10. Repeat Steps 1–6 above.
If the door still does not operate correctly, see your dealer for service.
Sliding Door Child Safety Lock
Your vehicle is equipped with a sliding door child safety lock that helps
prevent passengers from operating the sliding door by using the inside
door handle, refer to theChildproof door locksin theLocks and
securitychapter.
2006 Freestar(win)
Owners Guide (post-2002-fmt)
USA(fus)
Driver Controls
62

capacity to carry you, 4 of your friends and all the golf bags? You and
four friends average 220 lb. (99 kg) each and the golf bags weigh
approximately 30 lb. (13.5 kg) each. The calculation would be: 1400 –
(5 x 220) – (5 x 30) = 1400 – 1100 – 150 = 150 lb. Yes, you have
enough load capacity in your vehicle to transport four friends and
your golf bags. In metric units, the calculation would be: 635 kg —
(5 x 99 kg) — (5 x 13.5 kg) = 635 — 495 — 67.5 = 72.5 kg.
•A final example for your vehicle with 1400 lb. (635 kg) of cargo and
luggage capacity. You and one of your friends decide to pick up
cement from the local home improvement store to finish that patio
you have been planning for the past 2 years. Measuring the inside of
the vehicle with the rear seat folded down, you have room for 12-100
lb. (45 kg) bags of cement. Do you have enough load capacity to
transport the cement to your home? If you and your friend each weigh
220 lb. (99 kg), the calculation would be: 1400 – (2 x 220) – (12 x 100)=
1400 – 440 – 1200 = – 240 lb. No, you do not have enough cargo
capacity to carry that much weight. In metric units, the calculation
would be:
635 kg — (2 x 99 kg) — (12 x 45 kg) = 635 — 198 — 540 =
—103 kg. You will need to reduce the load weight by at least 240 lb.
(104 kg). If you remove 3-100 lb. (45 kg) cement bags, then the load
calculation would be:
1400 – (2 x 220) – (9 x 100) = 1400 – 440 – 900 = 60 lb. Now you
have the load capacity to transport the cement and your friend home. .
In metric units, the calculation would be: 635 kg — (2 x 99 kg) —
(9 x 45 kg) = 635 — 198 — 405 = 32 kg.
The above calculations also assume that the loads are positioned in your
vehicle in a manner that does not overload the Front or the Rear Gross
Axle Weight Rating specified for your vehicle on the Safety Compliance
Certification Label found on the edge of the driver’s door.
TRAILER TOWING
Your vehicle is capable either of towing Class I trailers or up to Class II
trailers when equipped with the optional trailer tow package.
If your vehicle does not have the optional trailer tow package your
vehicle is partially prepped for trailer tow lamp wiring but you will also
need to install electrical kit (15A416). This kit contains fuses and relays
to isolate the vehicle lighting circuitry from the trailer lighting and an
adapter wiring harness containing the standard 4-pin trailer plug. Refer
to theTrailer lampssection in this chapter for additional information.
Do not tow above 2,000 lb. (907 kg) without the
manufacturer-installed trailer tow package.
2006 Freestar(win)
Owners Guide (post-2002-fmt)
USA(fus)
Tires, Wheels and Loading
206

A new underbody wiring harness (14406) will be a component to this kit
and will need to be installed, if applicable, per instructions located in the
service kit.
If your vehicle has the optional trailer tow package it comes with heavy
duty cooling fans, auxiliary transmission fluid cooler, an auxiliary engine
oil cooler (4.2L engine only), heavy duty battery, trailer tow wiring
(including fuses and relays to isolate the vehicle lighting circuitry from
the trailer lighting) and a kit (in a cardboard box) that includes an
adapter wiring harness that contains the standard 4-pin trailer plug.
Trailer towing puts additional loads on your vehicle’s engine,
transmission, axle, brakes, tires, and suspension. For your safety and to
maximize vehicle performance, be sure to use the proper equipment
while towing.
Follow these guidelines to ensure safe towing procedure:
•Stay within your vehicle’s load limits. If exceeded, cargo should be
removed from the trailer and/or the vehicle until all weights are within
specified limits.
•Thoroughly prepare your vehicle for towing. Refer toPreparing to
towin this chapter.
•Use extra caution when driving while trailer towing. Refer toDriving
while you towin this chapter.
•Service your vehicle more frequently if you tow a trailer. Refer to
Special Operating Conditionsin the scheduled maintenance
information.
•Do not tow a trailer until your vehicle has been driven at least
500 miles (800 km).
•Refer to the instructions included with towing accessories for the
proper installation and adjustment specifications.
2006 Freestar(win)
Owners Guide (post-2002-fmt)
USA(fus)
Tires, Wheels and Loading
207

If the steering wanders or pulls, check for:
•an improperly inflated tire
•uneven tire wear
•loose or worn suspension components
•loose or worn steering components
•improper steering alignment
A high crown in the road or high crosswinds may also make the steering
seem to wander/pull.
AUTOMATIC TRANSAXLE OPERATION
Brake-shift interlock
This vehicle is equipped with a brake-shift interlock feature that prevents
the gearshift lever from being moved from P (Park) when the ignition is
in the 4 (ON) position unless the brake pedal is depressed.
If you cannot move the gearshift lever out of P (Park) with the ignition
in the 4 (ON) position and the brake pedal depressed:
1. Apply the parking brake.
2. Insert the key and turn it to the 3
(OFF) position.Apply the brake
pedal and shift to N (Neutral).
When the key is in the ignition and in the 3 (OFF) position, the
automatic transmission shift lever can be moved from the P
(Park) position without the brake pedal depressed. To avoid unwanted
vehicle movement, always set the parking brake.
3. Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer toFuses and relaysin theRoadside
Emergencieschapter.
3
1
2
5
4
2006 Freestar(win)
Owners Guide (post-2002-fmt)
USA(fus)
Driving
220

This switch is located behind the
service panel on the right side of
the cargo area.
To reset the switch:
1. Turn the ignition OFF.
2. Check the fuel system for leaks.
3. If no leaks are apparent, reset the
switch by pushing in on the reset
button.
4. Turn the ignition ON.
5. Wait a few seconds and return
the key to OFF.
6. Make another check for leaks.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Note:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
15
2006 Freestar(win)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
228

The fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
1 Relay Accessory delay relay 1
2 Relay Accessory delay relay 2
3 10A Front wiper motor Run feed
4 5A B+ feed to outside mirrors
5 20A Vent window power feed/Radio
feed
6 5A Driver door switch
illumination/Passenger door
switch illumination
7 10A Rear wiper Run feed
8 10A Cluster/Electronic Automatic
Temperature Control (EATC) B+
feed, DVD
9 10A Passive Anti-theft System (PATS)
LED feed
10 5A Auxiliary radio
11 5A Auxiliary climate control
system/Power Liftgate
Module/Left and right power
sliding door module/Data Link
Connector (DLC)/Clock B+ feeds
2006 Freestar(win)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
230

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
12 5A Brake-Shift Interlock (BSI) Run
feed, Climate control system Run
feed
13 5A Compass/Driver heated
seat/Passenger heated
seats/Reverse sensing
system/Power Liftgate
Module/Power sliding door Run
feeds
14 5A Underhood fuse box Run feed,
Front blower Run feed
15 10A Brake On-Off (BOO) switch B+
16 5A Steering angle/Cluster/Power
sliding door and power liftgate
inhibit LED/Electrochromatic
mirror Run/Start/Tire Pressure
Monitoring System (TPMS)
17 10A Restraint Control Module
(RCM)/Passenger Air bag Disable
Indicator (PADI)/Passenger
Occupant Detection System
(PODS) Run/Start
18 10A Anti-lock Brake System (ABS)
module/Brake pressure
switch/Speed control Run/Start
19 5A PATS/Cluster/Air bag
LED/Powertrain Control Module
(PCM) relay Run/Start
20 10A Liftgate Start feed, Radio Start
feed
21 10A Starter relay power START
2006 Freestar(win)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
231