2006 FORD FOCUS manual transmission

SERVICE RECOMMENDATIONS
To help you service your vehicle:
•We highlight do-it-yourself items in the engine compartment for easy
location.
•We providescheduled maintenance informationwhich makes
tracking routine service easy.
If your vehicle requires professional service, your authorized dealer can
provide the necessary parts and service. Check yourWarranty
Guide/Owner Information Guideto find out which parts and services
are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
Be especially careful when inspecting or servicing your vehicle.
•Do not work on a hot engine.
•When the engine is running, make sure that loose clothing, jewelry or
long hair does not get caught in moving parts.
•Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
•Keep all open flames and other burning (cigarettes) material away
from the battery and all fuel related parts.
If you disconnect the battery, the engine must “relearn” its idle condition
before your vehicle will drive properly, as explained inBatteryin this
section.
Working with the engine off
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in 1
(First).
2. Turn off the engine and remove the key.
3. Block the wheels.
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Working with the engine on
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N
(Neutral).
2. Block the wheels.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
instrument panel.
2. Go to the front of the vehicle and release the auxiliary latch that is
located under the front of the hood.
3. Lift the hood and support it with the strut in the yellow-colored
retainer; ensuring it is secure.
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When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transaxle) or the neutral
position (manual transaxle), turn off all accessories and start the engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 10 miles (16 km) or more to
relearn the idle and fuel trim strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
When the battery is disconnected or a new battery installed, the
transmission must learn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will fully update transmission operation to its optimum shift feel.
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If necessary, add fluid in 1/2 pint (250 mL) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by an authorized
dealer.
An overfill condition of
transmission fluid may cause
shift and/or engagement
concerns and/or possible
damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at the
bottom of the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer toLubricant
specificationsin this chapter.
MOTORCRAFT PART NUMBERS
Component 2.0L I4 engine 2.3L I4 engine
Air filter element N/A (Lifetime)1N/A (Lifetime)1
Fuel filter FG-1081 FG-1081
Oil filter FL-9104FL-9104
Battery BXT-96R BXT-96R
Battery (if equipped
with Audiophile radio)BXT-40R BXT-40R
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REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid and
clutch fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)2.0L engine 6.1 quarts
(5.75L)
2.3L engine 6.1 quarts
(5.75L)
Engine oil
(includes filter
change)
4
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)2.0L engine 4.5 quarts
(4.3L)
2.3L engine 4.5 quarts
(4.3L)
Fuel tank N/A 2.0/2.3L 14.0 gallons
(53L)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to between
MIN and MAX
lines on
reservoir
Transaxle fluid Motorcraft Full
Synthetic
Manual
Transmission
Fluid5-speed manual 2.0 quarts
(1.9L)
3
Motorcraft
MERCONV
AT F
2
Automatic 6.9 quarts
(6.6L)3
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Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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Fluid Ford Part
NameApplication Capacity
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 5.1 quarts
(4.8L)
1Add the coolant type originally equipped in your vehicle.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick handle
or as listed in the Owner Guide. Check the container to verify the fluid
being added is of the correct type. Refer to yourscheduled
maintenance informationto determine the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
3Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines, auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick’s normal operating range.
The manual transmission service refill capacity is determined by filling
the transaxle to the bottom of the filler hole with the vehicle on a level
surface.
4Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
2006 Focus(foc)
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LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
Door latch, hood
latch, auxiliary
hood latch,
trunk latch, seat
tracks.Multi-Purpose
GreaseXG-4 or XL-5 ESB-M1C93–B
Lock cylinder Motorcraft
Penetrating and
Lock LubricantXL-1 none
Automatic
transaxleMotorcraft
MERCONV
AT FXT-5-QM MERCONV
Manual transaxle Motorcraft Full
Synthetic
Manual
Transmission
FluidXT-M5-QS WSD-M2C200–C
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C930-A
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)XG-5 WSS-M1C258–A1
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TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label . The following table tells you
which transmission or transaxle
each code represents.
Description Code
Four-speed automatic 2
Five-speed manual (MTX75) Z
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