2006 FORD F150 manual transmission

SERVICE RECOMMENDATIONS
To help you service your vehicle:
•We highlight do-it-yourself items in the engine compartment for easy
location.
•We providescheduled maintenance informationwhich makes
tracking routine service easy.
If your vehicle requires professional service, your authorized dealer can
provide the necessary parts and service. Check yourWarranty
Guide/Owner Information Guideto find out which parts and services
are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
•Do not work on a hot engine.
•Make sure that nothing gets caught in moving parts.
•Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
•Keep all open flames and other burning (cigarettes) material away
from the battery and all fuel related parts.
Working with the engine off
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in 1
(First).
2. Turn off the engine and remove the key.
3. Block the wheels.
Working with the engine on
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2006 F-150(f12)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
274

2. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N
(Neutral).
2. Block the wheels.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom of the instrument panel.
2. Go to the front of the vehicle and release the auxiliary latch that is
located on the front bumper under the grill.
3. Lift the hood until the lift cylinders hold it open.
2006 F-150(f12)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
275

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.2L V6 engine
1. Battery
2. Clutch fluid reservoir (manual transmission)
3. Power steering fluid reservoir
4. Brake fluid reservoir
5. Engine coolant reservoir
6. Air filter assembly
7. Engine oil filler cap
8. Engine oil dipstick
9. Transmission fluid dipstick (automatic transmission)
10. Windshield washer fluid reservoir
54321
791068
2006 F-150(f12)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
276

Poor wiper quality can be improved by cleaning the wiper blades and the
windshield, refer toWindows and wiper bladesin theCleaning
chapter.
To prolong the life of the wiper blades, it is highly recommended to
scrape off the ice on the windshield before turning on the wipers. The
layer of ice has many sharp edges and can damage the micro edge of the
wiper rubber element.
ENGINE OIL
Checking the engine oil
Refer to thescheduled maintenance informationfor the appropriate
intervals for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park) (automatic transmission) or 1 (First) (manual transmission).
4. Open the hood. Protect yourself from engine heat.
2006 F-150(f12)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
280

When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle’s engine is also electronically controlled by a
computer, some control conditions are maintained by power from the
battery. When the battery is disconnected or a new battery is installed,
the engine must relearn its idle and fuel trim strategy for optimum
driveability and performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 10 miles (16 km) or more to
relearn the idle and fuel trim strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
If the battery has been disconnected or a new battery has been installed,
the clock and the preset radio stations must be reset once the battery is
reconnected.
2006 F-150(f12)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
285

Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at bottom of
the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer toLubricant
specificationsin this chapter.
2006 F-150(f12)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
308

Fluid Ford Part
NameApplication Capacity
Fuel tank N/A Reg. Cab 6.5’ box /
SuperCab 5.5’ box26.0 gallons (98.4L)
SuperCrew 5.5’ box 30 gallons (113.6L)
SuperCrew 6.5’ box 27 gallons (102.2L)
Standard
35.7 gallons (135.1L)
Optional
Reg. Cab 8’ box /
SuperCab 6.5’ box /
SuperCab 8’ box27 gallons (102.1L)
Standard
35.7 gallons (135.1L)
Optional
Power
steering
fluidMotorcraft
MERCON
AT FAll Fill to between MIN
and MAX lines on
reservoir
Transfer
case fluidMotorcraft
MERCON
AT F4x4 vehicles 2.0 quarts (1.9L)
2
Transmission
fluid3Motorcraft
MERCON
AT F5–speed manual 3.75 quarts (3.5L)
Motorcraft
MERCONV
AT FAutomatic 4R70E
and 4R75E13.9 quarts (13.2L)
4
Front axle Motorcraft
SAE 80W-90
Premium
Rear Axle
Lubricant4x4 vehicles 3.7 pints (2.0L)
2006 F-150(f12)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
314

ItemFord part
name or
equivalentFord part
numberFord
specification
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft (if
equipped)Premium
Long-Life Grease
XG-1-C ESA-M1C75-B
Power steering
fluid, transfer
case fluid (4X4)
and manual
transmission
fluidMotorcraft
MERCONAT F
XT-2-QDX MERCON
Automatic
transmission
(4R70E and
4R75E)
2
Motorcraft
MERCONV
AT FXT-5-QM MERCONV
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Use Additive Friction Modifier XL-3 or equivalent for complete refill of
Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to yourscheduled maintenance informationto
determine the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid.
2006 F-150(f12)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
318