Never remove the coolant reservoir cap while the engine is
running or hot.
5. Restart the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
For fuel filter replacement, see your authorized dealer. Refer to
scheduled maintenancefor the appropriate intervals for changing the
fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Automotive fuels can cause serious injury or death if misused or
mishandled.
Gasoline may contain benzene, which is a cancer-causing agent.
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Refueling
Fuel vapor burns violently and a fuel fire can cause severe
injuries. To help avoid injuries to you and others:
•Read and follow all the instructions on the pump island;
•Turn off your engine when you are refueling;
•Do not smoke if you are near fuel or refueling your vehicle;
•Keep sparks, flames and smoking materials away from fuel;
•Stay outside your vehicle and do not leave the fuel pump unattended
when refueling your vehicle — this is against the law in some places;
•Keep children away from the fuel pump; never let children pump fuel
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
•Place approved fuel container on the ground.
•DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/4 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/4 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/4 of a turn until it clicks at least once.
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If the Digital Display reads “CHECK
FUEL CAP” and stays on after you
start the engine, the fuel filler cap
may not be properly installed. Turn
off the engine, remove the fuel filler
cap, align the cap properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based additives. Studies indicate that
these additives can cause your vehicle’s emission control system to
deteriorate more rapidly. In Canada, premium grade fuel generally
contains more metallic additives than regular fuel. We recommend using
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Running out of fuel
Avoid running out of fuel because this situation may have an adverse
effect on powertrain components.
If you have run out of fuel:
•You may need to cycle the ignition from off to on several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
•The
indicator may come on. For more information on the “Check
Engine” or the “Service engine soon” indicator, refer toWarning
lights and chimesin theInstrument Clusterchapter.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,000 miles (1,600 km)
of driving (engine break-in period). You will get a more accurate
measurement after 2,000 miles-3,000 miles (3,000 km–5,000 km).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading may result if the engine is left running.
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3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly tightening the fuel cap. After three
driving cycles without these or any other temporary malfunctions
present, the
indicator should turn off—A driving cycle consists of a
cold engine startup followed by mixed city/highway driving. No additional
vehicle service is required.
If the
indicator remains on, have your vehicle serviced at the first
available opportunity.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your
indicator is on, refer to
the description in theWarning lights and chimessection of the
Instrument Clusterchapter. Your vehicle may not pass the I/M test with
the
indicator on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
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Fluid Ford Part
NameApplication Capacity
Fuel tank N/A Reg. Cab 6.5’ box /
SuperCab 5.5’ box26.0 gallons (98.4L)
SuperCrew 5.5’ box 30 gallons (113.6L)
SuperCrew 6.5’ box 27 gallons (102.2L)
Standard
35.7 gallons (135.1L)
Optional
Reg. Cab 8’ box /
SuperCab 6.5’ box /
SuperCab 8’ box27 gallons (102.1L)
Standard
35.7 gallons (135.1L)
Optional
Power
steering
fluidMotorcraft
MERCON
AT FAll Fill to between MIN
and MAX lines on
reservoir
Transfer
case fluidMotorcraft
MERCON
AT F4x4 vehicles 2.0 quarts (1.9L)
2
Transmission
fluid3Motorcraft
MERCON
AT F5–speed manual 3.75 quarts (3.5L)
Motorcraft
MERCONV
AT FAutomatic 4R70E
and 4R75E13.9 quarts (13.2L)
4
Front axle Motorcraft
SAE 80W-90
Premium
Rear Axle
Lubricant4x4 vehicles 3.7 pints (2.0L)
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checking and adding ..............280
dipstick ....................................280
filter, specifications ........283, 312
recommendations ...................283
refill capacities ........................313
specifications ..................316, 319
Exhaust fumes ..........................204
F
Fail safe cooling ........................290
Floor mats ...................................93
Fluid capacities .........................313
Foglamps .....................................55
Four-Wheel Drive vehicles .......219
driving off road .......................223
electronic shift ................221–222
indicator light .........................219
lever operated shift ................220
preparing to drive your
vehicle .....................................209
Fuel ............................................292
calculating fuel
economy ............................87, 297
cap ...........................................294
capacity ...................................313
choosing the right fuel ...........295
comparisons with EPA fuel
economy estimates .................300
detergent in fuel .....................296
filling your vehicle
with fuel ..................292, 294, 297
filter, specifications ........292, 312
fuel pump shut-off switch .....237
improving fuel economy ........297
octane rating ...................296, 319
quality ......................................296
running out of fuel .................297
safety information relating
to automotive fuels ................292Fuel pump shut-off switch .......237
Fuses ..................................237–238
G
Garage Door Opener
(see Homelink wireless
control system) ...........................78
Gas cap (see Fuel cap) ............294
Gas mileage
(see Fuel economy) .................297
Gauges .........................................19
H
Hazard flashers .........................236
Head restraints .................111, 115
Headlamps ...................................53
aiming ..................................55–56
autolamp system .......................53
bulb specifications ....................59
daytime running lights .............54
flash to pass ..............................54
high beam .................................54
replacing bulbs .........................60
turning on and off ....................53
Heating
heater only system ...................43
heating and air
conditioning system .....44, 46, 49
Homelink wireless control
system ..........................................78
Hood ..........................................275
I
Ignition ...............................201, 319
Infant seats
(see Safety seats) .....................150
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