Page 2 of 128
Customer Assistance 78
Reporting safety defects (U.S. only) 85
Cleaning 86
Maintenance and Specifications 87
Engine compartment 88
Engine oil 89
Battery 92
Engine Coolant 94
Fuel information 100
Air filter(s) 116
Part numbers 116
Refill capacities 117
Lubricant specifications 119
Index 123
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2004 Ford Motor Company
Table of Contents
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Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
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Introduction
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
6.8L V10 engine
1. Engine coolant reservoir
2. Engine oil filler cap
3. Automatic transmission fluid dipstick
4. Power distribution box
5. Air filter assembly
6. Engine oil dipstick
7. Brake fluid reservoir
8. Power steering fluid reservoir
9. Transmission fluid filter (general area—out of view)
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Engine oil and filter recommendations
Look for this certification
trademark.
Use SAE 5W-20 engine oil.
Only use oils “Certified For Gasoline Engines” by the American
Petroleum Institute (API). An oil with this trademark symbol conforms
to the current engine and emission system protection standards and fuel
economy requirements of the International Lubricant Standardization and
Approval Committee (ISLAC), comprised of U.S. and Japanese
automobile manufacturers.
To protect your engine’s warranty use Motorcraft SAE 5W-20 or an
equivalent 5W-20 oil meeting Ford specification WSS-M2C930-A.SAE
5W-20 oil provides optimum fuel economy and durability
performance meeting all requirements for your vehicle’s engine.
Do not use supplemental engine oil additives, cleaners or other engine
treatments. They are unnecessary and could lead to engine damage that
is not covered by Ford warranty.
Change your engine oil and filter according to the appropriate schedule
listed inscheduled maintenance information.
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
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Changing the air filter element
1. Loosen the latches that secure
the air filter cover in place.
2. Carefully separate the two halves
of the air filter housing.
3. Remove the air filter element
from the housing.
4. Install a new air filter element Be careful not to crimp the filter
element edges between the air filter housing. This could cause filter
damage and allow unmetered air to enter the engine if not properly
seated.
5. Replace the air filter cover to the housing and secure the latches.
MOTORCRAFT PART NUMBERS
Component 6.8L V10 engine
Air filter element FA-1782
Battery BXT-65-750
Fuel filter FG-872
Oil filter FL-820-S
PCV valve
1
Spark plugs2
Transmission remote filter FT-145
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Fluid Ford Part
NameApplication Capacity
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)All 6.0 quarts
(5.7L)
Engine coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)All 30.6 quarts
(29.0L)3
Power steering
fluidMotorcraft
MERCONAT FAll Keep in FULL
range on
dipstick
Rear axle
2Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantDana 80 4.0 quarts
(3.9L)
Dana S135 and
Dana S14512.0 quarts
(11.7L)
Fuel tank N/A All 75 .0 gallons
(284.0L)
Transmission
4Motorcraft
MERCONSP
AT FAll 17.5 quarts
(16.6L)5
Parking brake
assemblyMotorcraft
MERCONAT FAll Fill to bottom of
fill plug hole
1Add the coolant type originally equipped in your vehicle.2Fill 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.
Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and is
considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
3Capacity is approximate and will vary due to second stage manufacturer
completion of HVAC system. Fill to Hot/Cold Lines on reservoir.
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fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 6.8L V10 engine
Cubic inches 415
Required fuel 87 octane
Firing order 1-6-5-10-2-7-3-8-4-9
Ignition system Coil on plug
Compression ratio 9.2:1
IDENTIFYING YOUR VEHICLE
Certification label for incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
Vehicle Identification Number
The vehicle identification number is attached to a metal tag and is
located on the front firewall to the right of the air filter.
If you ever find it necessary to communicate with Ford Motor Company
about your vehicle, always include the VIN in your communication.
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A
ABS (see Brakes) .......................55
Air cleaner filter ...............115–116
Ambulance packages ....................5
Antifreeze
(see Engine coolant) ..................94
Anti-lock brake system
(see Brakes) ................................55
Automatic transmission
driving an automatic
overdrive ...................................59
fluid, adding ............................112
fluid, checking ........................112
fluid, refill capacities ..............117
fluid, specification ..................121
Axle
lubricant specifications ..119, 121
refill capacities ........................117
B
Battery .........................................92
acid, treating emergencies .......92
jumping a disabled battery ......72
maintenance-free ......................92
replacement, specifications ...116
servicing ....................................92
Brakes ..........................................54
anti-lock .....................................55
anti-lock brake system
(ABS) warning light .................56
fluid, checking and adding ....110
fluid, refill capacities ..............117
fluid, specifications .........119, 121
lubricant specifications ..119, 121
shift interlock ............................58
Bulbs ............................................16
C
Capacities for refilling fluids ....117Cleaning your vehicle
engine compartment ................86
wheels ........................................86
Coolant
checking and adding ................94
refill capacities ..................98, 117
specifications ..................119, 121
Cruise control
(see Speed control) ....................18
Customer Assistance ..................63
Ford Extended Service Plan ...83
Getting assistance outside
the U.S. and Canada ................84
Getting roadside assistance .....63
Getting the service you need ..78
Ordering additional owner’s
literature ...................................85
The Dispute Settlement
Board .........................................80
Utilizing the Mediation/
Arbitration Program .................83
D
Daytime running lamps
(see Lamps) ................................15
Dipstick
automatic transmission
fluid ..........................................112
engine oil ...................................89
Doors
lubricant specifications ..........119
Driving under special
conditions ....................................62
through water ...........................62
E
Emergencies, roadside
jump-starting ............................72
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Index
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