2006 FORD E450 brakes

Refer toBrake system warning
lightin theInstrument Cluster
chapter for information on the brake
system warning light.
Four-wheel anti-lock brake system (ABS)
Your vehicle is equipped with an Anti-lock Braking System (ABS). This
system helps you maintain steering control during emergency stops by
keeping the brakes from locking. Noise from the ABS pump motor and
brake pedal pulsation may be observed during ABS braking and the
brake pedal may suddenly travel a little farther as soon as ABS braking is
done and normal brake operation resumes. These are normal
characteristics of the ABS and should be no reason for concern.
ABS warning lamp
The ABS lamp in the instrument
cluster momentarily illuminates
when the ignition is turned on. If
the light does not illuminate during
start up, remains on or flashes, the
ABS may be disabled and may need to be serviced.
Even when the ABS is disabled,
normal braking is still effective. (If
your BRAKE warning lamp
illuminates with the parking brake
released, have your brake system
serviced immediately by an authorized dealer.)
Using ABS
When hard braking is required, apply continuous force on the brake
pedal; do not pump the brake pedal since this will reduce the
effectiveness of the ABS and will increase your vehicle’s stopping
distance. The ABS will be activated immediately, allowing you to retain
full steering control during hard braking and on slippery surfaces.
However, the ABS does not decrease stopping distance.P!
BRAKE
ABS
P!
BRAKE
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Parking brake
To set the parking brake (1), press
the parking brake pedal down until
the pedal stops.
To release, pull the lever (2).
Always set the parking
brake fully and make sure
that the gearshift is securely
latched in P (Park).
The BRAKE warning lamp will
illuminate and will remain
illuminated until the parking brake
is released.
The parking brake is not recommended to stop a moving vehicle.
However, if the normal brakes fail, the parking brake can be used to stop
your vehicle in an emergency. Since the parking brake applies only the
rear brakes, the vehicle’s stopping distance will increase greatly and the
handling of your vehicle will be adversely affected.
ADVANCETRACWITH ROLL STABILITY CONTROL(RSC)
STABILITY ENHANCEMENT SYSTEM (IF EQUIPPED)
The AdvanceTrac
with RSC system provides stability and traction
enhancement for certain driving situations when driver assistance is
needed. It helps your vehicle maintain traction, when driving on slippery
and/or hilly road surfaces, by detecting and controlling wheel spin.
Excessive wheel spin is controlled by momentarily reducing engine
power and rapidly applying the anti-lock brakes. The system is a driver
aid which makes your vehicle easier to handle primarily on snow and
ice-covered roads.
If your vehicle should become stuck in deep snow or mud, try switching
the AdvanceTrac
with RSC system off by pressing the AdvanceTrac

with RSC button. This will allow your tires to “dig” for traction.
If the AdvanceTrac
with RSC system is activated excessively in a short
period of time, the brake portion of the system will shut down to allow
the brakes to cool down. A limited AdvanceTrac
with RSC function
using only engine power reduction will still help control the wheels from
P!
BRAKE
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over-spinning. When the brakes have cooled down, the system will again
function normally. Anti-lock braking is not affected by this condition and
will function normally during the cool-down period.
The AdvanceTrac
with RSC system enhances your vehicle’s stability
during maneuvers that require all available tire traction, like in
wet/snowy/icy road conditions and/or when performing emergency
maneuvers. In an emergency lane-change, the driver will experience
better overall vehicle traction, and have better control of the vehicle.
The AdvanceTrac
with RSC system helps the driver maintain steering
control if the vehicle begins to slide excessively left or right or spin out.
AdvanceTrac
with RSC will attempt to correct the sliding motion by
applying brake force at individual tires and, if necessary, by reducing
engine power.
Driving conditions which may activate AdvanceTrac
with RSC system
include:
•Taking a turn too fast.
•Maneuvering quickly to avoid an accident, pedestrian or obstacle.
•Hitting a patch of ice.
•Changing lanes on a snow-rutted road.
•Entering a snow-free road from a snow-covered side street, or vice
versa.
•Entering a paved road from a gravel road, or vice versa.
•Hitting a curb while turning.
•Driving on slick surfaces.
•Cornering while towing a heavily loaded trailer (refer toTrailer
towingin theTires, Wheels and Loadingchapter.)
The RSC system works in conjunction with the AdvanceTrac
system to
further enhance the vehicle’s overall stability during aggressive
maneuvers. The system helps maintain roll stability of the vehicle during
aggressive maneuvers by applying brake force to one or more wheels.
Driving conditions that may activate Roll Stability Control include:
•Emergency lane-change
•Taking a turn too fast
•Quick maneuvering to avoid an accident, pedestrian or obstacle
The AdvanceTrac
with RSC system automatically turns on when the
engine is started. However, the system does not function when the
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Owners Guide (post-2002-fmt)
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Driving
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AUTOMATIC TRANSMISSION OPERATION
Brake-shift interlock
This vehicle is equipped with a brake-shift interlock feature that prevents
the gearshift lever from being moved from P (Park) when the ignition is
in the ON position unless brake pedal is depressed.
If you cannot move the gearshift lever out of P (Park) with ignition in
the ON position and the brake pedal depressed:
1. Apply the parking brake, turn ignition key to LOCK, then remove the
key.
2. Insert the key and turn it to OFF.Apply the brake pedal and shift
to N (Neutral).
When the key is in the ignition and in the OFF position, the
automatic transmission shift lever can be moved from the P
(Park) position without the brake pedal depressed. To avoid unwanted
vehicle movement, always set the parking brake.
3. Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer toFuses and relaysin theRoadside
Emergencieschapter.
Do not drive your vehicle until you verify that the brakelamps
are working.
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn the ignition to the LOCK position and
remove the key whenever you leave your vehicle.
If the parking brake is fully released, but the brake warning lamp
remains illuminated, the brakes may not be working properly.
See your authorized dealer as soon as possible.
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aftermarket PTO installer since the duration of operation limit for the
aftermarket PTO may be less than 10 minutes.
A more complete description of PTO operation is discussed in the Ford
Truck Body Builders Layout Book, found at
www.fleet.ford.com/truckbbas.
DRIVING THROUGH WATER
If driving through deep or standing
water is unavoidable, proceed very
slowly especially when the depth is
not known. Never drive through
water that is higher than the bottom
of the wheel rims (for cars) or the
bottom of the hubs (for trucks).
When driving through water, traction or brake capability may be limited.
Also, water may enter your engine’s air intake and severely damage your
engine or your vehicle may stall.Driving through deep water where
the transmission vent tube is submerged may allow water into the
transmission and cause internal transmission damage.
Once through the water, always dry the brakes by moving your
vehicle slowly while applying light pressure on the brake pedal.
Wet brakes do not stop the vehicle as quickly as dry brakes.
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Check the fluid level when it is at ambient temperature, 20° – 80° F (-7°
– 25° C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low, start the engine.
3. While the engine idles, turn the steering wheel left and right several
times.
4. Turn the engine off.
For E-450 and E-550 vehicles with the Hydro-Boost Brake
System, do not press the brake pedal after the engine has been
turned off. Pressing the brake pedal after the engine has been turned
off will give a false power steering fluid level reading.
5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your authorized dealer immediately.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to thescheduled maintenance informationfor
maintenance intervals. If the original universal joints are replaced with
universal joints equipped with grease fittings, lubrication will also be
necessary.
MAX
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Maintenance and Specifications
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A
Accessory delay ..........................48
AdvanceTrac ..............................144
Air cleaner filter ...............229–231
Airbag supplemental restraint
system ....................................75–76
and child safety seats ..............77
description ................................76
disposal ......................................79
driver airbag ..............................78
indicator light ...........................79
operation ...................................78
passenger airbag .......................78
passenger deactivation switch .80
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................209
Anti-lock brake system
(see Brakes) ..............................143
Audio system (see Radio) ..19–20,
25
Automatic transmission
driving an automatic
overdrive .................151, 153, 156
fluid, adding ............................227
fluid, checking ........................227
fluid, refill capacities ..............232
fluid, specification ..................239
Auxiliary power point .................47
Axle
lubricant specifications ..236, 239
refill capacities ........................232
traction lok ..............................148
B
Battery .......................................207
acid, treating emergencies .....207battery saver .............................34
jumping a disabled battery ....181
maintenance-free ....................207
replacement, specifications ...231
servicing ..................................207
BeltMinder ...................................71
Brakes ........................................142
anti-lock ...................................143
anti-lock brake system (ABS)
warning light ...........................143
fluid, checking and adding ....226
fluid, refill capacities ..............232
fluid, specifications .........236, 239
lubricant specifications ..236, 239
parking ....................................144
shift interlock ..........................150
Break-in period .............................5
Bulbs ............................................39
C
Capacities for refilling fluids ....232
Cell phone use ..............................9
Child safety restraints ................85
child safety belts ......................85
Child safety seats ........................89
in front seat ..............................90
in rear seat ................................90
tether anchorage hardware .....93
Cleaning your vehicle
engine compartment ..............196
exterior ....................................198
instrument panel ....................197
interior .....................................198
interior trim ............................198
plastic parts ............................196
safety belts ..............................198
washing ....................................194
waxing .....................................194
wheels ......................................195
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interior lamps ...........................38
replacing bulbs .........................40
Lane change indicator
(see Turn signal) ........................38
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........143
Load limits .................................120
Loading instructions .................126
Locks ............................................54
doors ..........................................54
Lubricant specifications ...236, 239
Lug nuts ....................................180
Lumbar support, seats ...............60
M
Mirrors
fold away ...................................50
side view mirrors (power) .......49
Motorcraft parts ........199, 215, 231
O
Octane rating ............................219
Oil (see Engine oil) ..................203
P
Parking brake ............................144
Parts (see Motorcraft parts) ....231
Power distribution box
(see Fuses) ...............................167
Power door locks ........................54
Power mirrors .............................49
Power point .................................47
Power steering ..........................147
fluid, checking and adding ....225fluid, refill capacity ................232
fluid, specifications .........236, 239
Power Windows ...........................48
Preparing to drive your
vehicle ........................................148
R
Radio ................................19–20, 25
Relays ................................164, 170
Remote entry system .................54
illuminated entry ......................58
locking/unlocking doors ...........55
panic alarm ...............................55
replacement/additional
transmitters ...............................57
replacing the batteries .............56
Roadside assistance ..................160
S
Safety Belt Maintenance ............75
Safety belts
(see Safety restraints) .........65–69
Safety defects, reporting ..........193
Safety restraints ....................65–69
belt minder ...............................71
extension assembly ..................74
for adults .............................66–68
for children .........................84–85
lap belt ......................................70
safety belt maintenance ...........75
warning light and chime ....70–71
Safety seats for children ............89
Seat belts
(see Safety restraints) ...............65
Seats ............................................59
child safety seats ......................89
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Index
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