•Revving the engine before turning it off may reduce fuel economy.
•Using the air conditioner or defroster may reduce fuel economy.
•You may want to turn off the speed control in hilly terrain if
unnecessary shifting between third and fourth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toLubricant specificationsin
this chapter.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found inscheduled maintenance information.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•Using fuel blended with alcohol may lower fuel economy.
•Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
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Check the fluid level when it is at ambient temperature, 20° – 80° F (-7°
– 25° C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low, start the engine.
3. While the engine idles, turn the steering wheel left and right several
times.
4. Turn the engine off.
For E-450 and E-550 vehicles with the Hydro-Boost Brake
System, do not press the brake pedal after the engine has been
turned off. Pressing the brake pedal after the engine has been turned
off will give a false power steering fluid level reading.
5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your authorized dealer immediately.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to thescheduled maintenance informationfor
maintenance intervals. If the original universal joints are replaced with
universal joints equipped with grease fittings, lubrication will also be
necessary.
MAX
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FluidFord Part
NameApplication Capacity
Fuel Tank N/A All regular and
extended length
vans and wagons35.0 gallons
(132.4L)
138 inch
wheelbase (except
E-Super Duty)37.0 gallons
(140.0L)
158 inch
wheelbase (except
E-Super Duty)37.0 gallons
(140.0L)
5
176 inch
wheelbase (except
E-Super Duty)37.0 gallons
(140.0L)5
158 inch and 176
inch wheelbase
(E-Super Duty)55.0 gallons
(208.0L)
Transmission
fluid
6Motorcraft
MERCONV
AT FAutomatic (
4R75E)13.9 quarts
(13.1L)7
Motorcraft
MERCONSP
AT FTorqShift
(5–speed)17.5 quarts
(16.6L)7
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.2 quarts
(4.0L)
1Add the coolant type originally equipped in your vehicle.
2If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
3Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below
bottom of fill hole. Fill Visteon axles 1/4 inch to 9/16 inch (6 mm to 14
mm) below bottom of fill hole.
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VEHICLE DIMENSIONS
Van/wagon models
E-150 – Inches
(mm)E-250 –
Inches (mm)E-350 –
Inches (mm)
(1) Overall
height81.2 (2062) 82.9 (2107) 84.6 (2148)
(2) Track
front/rear69.4 (1765)/
67.3(1709)69.4 (1763)/
66.6 (1692)69.4 (1763)/
66.4 (1687)
(3) Overall width
(excluding
mirrors)79.3 (2014)
(4) Wheelbase 138.0 (3505)
(5) Overall
lengthRegular van: 212.0 (5384)
Extended van: 232.0 (5892)
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Cutaway/commercial stripped chassis models
E-350 – inches (mm) E-450 – inches (mm)
(1) Overall height Refer to Body Builder for specifications.
(2) Track front/rearCutaway:
69.4 (1763)
SRW: 72.1 (1831)
DRW: 73.2 (1860)
Stripped Chassis:
69.4 (1763)
SRW: 72.1 (1831.4)
DRW: 73.2 (1859)69.4 (1763)/
77.7 (1974)
(3) Overall width Refer to Body Builder for specifications.
(4) Wheelbase 138.0 (3505)
158.0 (4012.3)
176.0 (4470)158.0 (4012.3)
176.0 (4470)
(5) Overall length Refer to Body Builder for specifications.
4
5
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A
Accessory delay ..........................48
AdvanceTrac ..............................144
Air cleaner filter ...............229–231
Airbag supplemental restraint
system ....................................75–76
and child safety seats ..............77
description ................................76
disposal ......................................79
driver airbag ..............................78
indicator light ...........................79
operation ...................................78
passenger airbag .......................78
passenger deactivation switch .80
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................209
Anti-lock brake system
(see Brakes) ..............................143
Audio system (see Radio) ..19–20,
25
Automatic transmission
driving an automatic
overdrive .................151, 153, 156
fluid, adding ............................227
fluid, checking ........................227
fluid, refill capacities ..............232
fluid, specification ..................239
Auxiliary power point .................47
Axle
lubricant specifications ..236, 239
refill capacities ........................232
traction lok ..............................148
B
Battery .......................................207
acid, treating emergencies .....207battery saver .............................34
jumping a disabled battery ....181
maintenance-free ....................207
replacement, specifications ...231
servicing ..................................207
BeltMinder ...................................71
Brakes ........................................142
anti-lock ...................................143
anti-lock brake system (ABS)
warning light ...........................143
fluid, checking and adding ....226
fluid, refill capacities ..............232
fluid, specifications .........236, 239
lubricant specifications ..236, 239
parking ....................................144
shift interlock ..........................150
Break-in period .............................5
Bulbs ............................................39
C
Capacities for refilling fluids ....232
Cell phone use ..............................9
Child safety restraints ................85
child safety belts ......................85
Child safety seats ........................89
in front seat ..............................90
in rear seat ................................90
tether anchorage hardware .....93
Cleaning your vehicle
engine compartment ..............196
exterior ....................................198
instrument panel ....................197
interior .....................................198
interior trim ............................198
plastic parts ............................196
safety belts ..............................198
washing ....................................194
waxing .....................................194
wheels ......................................195
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F
Fail safe cooling ........................214
Fluid capacities .........................232
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................148
Fuel ............................................215
calculating fuel economy .......220
cap ...........................................217
capacity ...................................232
choosing the right fuel ...........218
comparisons with EPA fuel
economy estimates .................223
detergent in fuel .....................219
filling your vehicle with
fuel ...........................215, 217, 220
filter, specifications ........215, 231
fuel pump shut-off switch .....162
improving fuel economy ........220
octane rating ...........219, 239–240
quality ......................................219
running out of fuel .................219
safety information relating to
automotive fuels .....................215
Fuses ..........................................164
G
Garage door opener ....................45
Gas cap (see Fuel cap) ............217
Gas mileage
(see Fuel economy) .................220
Gauges .........................................16
H
Hazard flashers .........................162
Headlamps ...................................34
bulb specifications ....................39daytime running lights .............35
flash to pass ..............................35
high beam .................................35
replacing bulbs .........................40
turning on and off ....................34
Heating
heater only system .............31, 33
heating and air conditioning
system .......................................32
Hood ..........................................201
I
Ignition .......................139, 239–240
Infant seats (see Safety seats) ..89
Inspection/maintenance (I/M)
testing ........................................225
Instrument panel
cleaning ...................................197
cluster ........................................12
lighting up panel and
interior .......................................36
J
Jump-starting your vehicle ......181
K
Keys .............................................54
positions of the ignition .........139
L
Lamps
bulb replacement
specifications chart ..................39
daytime running light ...............35
headlamps .................................34
headlamps, flash to pass ..........35
instrument panel, dimming .....36
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front seats .................................59
Servicing your vehicle ..............200
Setting the clock
AM/FM stereo ...........................20
AM/FM/In-dash 6 CD ..........22, 27
Spare tire
(see Changing the Tire) ...........174
Spark plugs,
specifications .............231, 239–240
Special notice ................................9
ambulance conversions ..............8
diesel-powered vehicles .............7
utility-type vehicles ....................7
Specification chart,
lubricants ...........................236, 239
Speed control ..............................50
Starting your vehicle ........139–141
jump starting ..........................181
Steering wheel
tilting .........................................44
T
Temperature control
(see Climate control) ...........31, 33
Tilt steering wheel ......................44
Tires ...................................103–104
alignment ................................112
care ..........................................109
changing ..........................174–175
checking the pressure ............108
inflating ...................................105
label .........................................119
replacing ..........................111, 176
rotating ....................................112
safety practices .......................111
sidewall information ...............114
snow tires and chains ............120spare tire .........................172, 174
terminology .............................104
tire grades ...............................104
treadwear ........................103, 110
Towing .......................................127
recreational towing .................138
trailer towing ..........................127
wrecker ....................................186
Traction-lok rear axle ...............148
Transmission .............................150
brake-shift interlock (BSI) ....150
fluid, checking and adding
(automatic) .............................227
fluid, refill capacities ..............232
lubricant specifications ..236, 239
Turn signal ..................................38
V
Vehicle dimensions ...................240
Vehicle Identification Number
(VIN) ..........................................242
Vehicle loading ..........................120
Ventilating your vehicle ...........142
W
Warning lights (see Lights) .......12
Washer fluid ..............................202
Water, Driving through .............159
Windows
power .........................................48
Windshield washer fluid and
wipers ..........................................44
checking and adding fluid .....202
replacing wiper blades ...........203
Wrecker towing .........................186
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