2006 FIAT DUCATO maintenance

181VEHICLE MAINTENANCE
SPRAY NOZZLES
Windscreen washer
If there is no jet of liquid, first make
sure that there is liquid in the reser-
voir: see “Checking fluid levels” in this
section. Then make sure that the
holes in the nozzles are not clogged
upfig. 19. Use a pin to open the noz-
zles if necessary. The windscreen jets
are directed by adjusting the inclina-
tion of nozzles. Direct the spray so
that it reaches the highest point
reached by the brushes.Headlight washer
If there is no jet of liquid, first make
sure that there is liquid in the reser-
voir. Then make sure that the holes
in the nozzles fig. 20are not clogged
up. Use a pin to open the nozzles if
necessary.BODYWORK
PROTECTING THE VEHICLE
FROM ATMOSPHERIC
AGENTS
The main causes of rust are:
– atmospheric pollution;
– salt and humidity in the atmos-
phere (coastal or very hot and humid
areas);
– environmental conditions that are
specific to the season.
In addition, the abrasiveness of dust
in the atmosphere and sand carried by
the wind as well as mud and stones
kicked up by other vehicles must not
be underestimated.
For your vehicle, Fiat has used lead-
ing-edge technological solutions to ef-
fectively protect the body from rust.
These are the most important:
– painting systems and products that
make the vehicle particularly resistant
to rust and scratching;
fig. 20
F0D0122m
fig. 19
F0D0125m

182VEHICLE MAINTENANCE
– the use of zinc-plated sheet steel
which is highly resistant to rust;
– the spraying of the underbody, en-
gine compartment, inside the wheel-
houses and other parts with wax-
based products with a high protective
capacity;
– spraying plastic-coating materials
to protect the most exposed points:
under the door, inside the wings, the
edges, etc.;
– the use of “open” box sections to
prevent condensation and water from
building up and rusting the inside of
the parts.
BODY AND UNDERBODY
WARRANTY
Your Ducato is covered by warranty
against any original structural or body
part being perforated by rust. Refer to
the Warranty Booklet for the general
terms.TIPS FOR KEEPING THE BODY
IN GOOD CONDITIONS
Paintwork
The paintwork is not only to make
your vehicle look attractive but also
to protect the steel.
If the paint is scuffed or scratched
deeply you are therefore advised to
touch up as necessary to prevent rust
from forming.
Only use genuine products when
touching up the paintwork (see sec-
tion “Technical Specifications”).
Ordinary maintenance of the paint-
work means washing it. The frequency
you should do this depends on the
conditions and the environment the
vehicle is driven in.
For example:
– areas with a high level of air-pollu-
tion;
– roads sprinkled with road saltwash;
– parking under trees which drop
resin. In these cases, wash your vehi-
cle more frequently.To wash the vehicle properly:
1)wash the body using a low pres-
sure jet of water;
2) wipe a sponge with a slightly
soapy solution over the bodywork,
frequently rinsing the sponge;
3) rinse well with water and dry
with a jet of air or a chamois leather.
When drying the vehicle, be careful
to get at those parts which are not so
easily seen, e.g. the door frames, bon-
net and around the headlights where
water can most readily collect. You
should leave the vehicle out in the
open so that any water remaining can
evaporate more easily.

183VEHICLE MAINTENANCE
Do not wash the vehicle after it has
been parked in the sun or while the
bonnet is hot: it could take the shine
off the paint.
Outside plastic parts must be
cleaned following the usual vehicle
washing procedure.
Where possible avoid parking the
vehicle under trees; the resinous sub-
stances that certain species of tree
shed dull the paintwork and increase
the possibility of rust forming.To better protect the paintwork,
polish with protective wax from time
to time, that leaves a protective layer
on the paintwork.
When the paintwork tends to lose
its shine because of the build-up of
smog, use a wax (polish) which has a
slightly abrasive as well as protective
action.
Front headlights
IMPORTANTNever use aromat-
ic substances (e.g.: petrol) or ketones
(e.g.: acetone) for cleaning front head-
light plastic lens.
Windows
Use specific window cleaners to
clean the windows. Use very clean
cloths to avoid scratching the glass or
damaging its transparency.
IMPORTANTTo prevent damage
to the electric heater element, wipe
the inside of the heated rear window
(where fitted) gently in the same di-
rection as the elements.Engine compartment
At the end of each winter season,
carefully clean the engine compart-
ment. Have this done at a garage.
IMPORTANTThe engine com-
partment should be washed while the
engine is cold and with the ignition key
at STOP. After washing, make sure
that the various protections (e.g. rub-
ber boots and various guards) have
not be removed or damaged.
Detergents pollute wa-
ter. For this reason, the
vehicle must be washed
in an area equipped for the col-
lection and purification of the liq-
uids used while washing.
IMPORTANTBird droppings
must be washed off immediately and
with great care as their acid is partic-
ularly aggressive.
Detergents pollute wa-
ter. The vehicle must
therefore be washed in an
area equipped for the collection
and purification of the liquids
used while washing.

184VEHICLE MAINTENANCE
INTERIORS
From time to time check that water
has not collected under the mats
(from dripping shoes, umbrellas, etc.)
which could cause the steel to rust.
CLEANING SEATS
AND FABRICS
Remove dust with a soft brush and
vacuum cleaner. For velvet seats use
a damp brush.
Brush the seats with a damp sponge
with water and neutral soap.PLASTIC PARTS INSIDE
THE VEHICLE
Clean plastic parts with damp cloth
with water and non-abrasive neutral
soap. To remove grease or hard
stains, use special solvent-free prod-
ucts designed not to alter the appear-
ance and colour of components.
IMPORTANTDo not use alcohol
or petrol to clean the instrument
panel.
Never use flammable prod-
ucts (petroleum ether or
petrol) to clean the inside of the ve-
hicle. Electrostatic charges gener-
ated by rubbing while cleaning
could cause fires.
WARNING
Do not keep aerosol cans in
the vehicle. There is the risk
they might explode. Aerosol cans
must never be exposed to a tem-
perature above 50°C; when the
weather starts to get hot the tem-
perature inside the vehicle might go
well beyond that figure.
WARNING

243TECHNICAL SPECIFICATIONS
FUEL CONSUMPTION - CO2EMISSIONS
RUNNING AND USE CONDITIONS AFFECTING FUEL CONSUMPTION
(examples and differences with respect to goods transportation vehicle data)
IMPORTANT
Although fuel consumption mea-
surements procedure aim at defining
realistic values, fuel consumption is in-
fluenced by factors such as:
Driving style and vehicle usehigh
speed, frequent acceleration, frequent
gear shifting, door-to-door deliveries,
etc.
Just for passenger transportation
versions with 2.3 and 2.8 JTD engines,
reduced consumption can be obtained
by starting (on level road) in 2nd gear
instead of 1st gear.
Traffic and road conditions
queues, bending roads, steep roads,
bad road surface, etc.Weather conditions and tem-
peratures
low temperatures, thinner air, wind,
rain etc…;
Vehicle conditions
Poor maintenance (tyre pressure, fil-
ters, spark plugs, etc.), damaged body-
work
Load conditions
Heavy weights, not optimal load dis-
tribution, large weights on roof rack,
etc.
Use of electric devices
Climate control, heater and electric
devices in general
Special conditions of use
Special vehicle conditions of use: roof
rack, trailer, open side windows, type
of tyres, etc.Special trim and adaptations
caravan, motor home, mega box, can-
vas cover, etc.
Some of these conditions are illus-
trated in these figures on the next
pages.
For more information, refer to the
advice in the chapter “Cheap running
that respects the environment.
The fuel consumption values shown
in the table in following pages were de-
fined according to the type-approval
specifications in European Directives.
Consumption values are defined by
means of the following procedures:
– an urban cycle: consisting of a
cold start and a simulated drive in city
streets;
– an extra-urban cycle: consisting
in frequent accelerations, in all gears,

247INDEX
I I
N N
D D
E E
X X
Bodywork ..................................... 181
- maintenance ............................ 181
- tips for keeping the body
in good conditions ................. 182
- versions .................................... 187
- warranty ................................... 182
Bodywork paint identification
plate ............................................. 186
Bodywork versions ..................... 187
Bonnet ........................................... 84
Bottle holder ................................ 74
Brake fluid level ........................... 172
Brake light replacement ............. 146
Brakes
- handbrake ......................... 108-216
- service and
emergency brake ................... 216
Bulb replacement ........................ 141
Bulb types ..................................... 142
Bump starting ............................... 137Capacities ................................... 239
Ceiling light .................................... 71
Cellular phone set-up ................ 100
Central door locking system .... 83
Changing a wheel ........................ 137
Cheap running that respects
the environment ....................... 127
Checking fluid levels ................... 167
Child restraint systems .............. 22
Cigar lighter ................................. 77
Cleaning seats and fabrics ......... 184
Cleaning the plastic parts .......... 184
Climate control system ............. 57
Clutch ............................................ 216
Controls ........................................ 71
Consumption
- engine oil .................................. 170
- fuel ............................................. 243
Coolant temperature gauge ..... 30ABS .............................................. 88
Additional heater ........................ 58
Adjusting the headlight beam ... 86
Airbags (front and side) ............. 90
Air cleaner .................................... 173
Air vents ........................................ 54
Annual inspection schedule ...... 165
Ashtray .......................................... 77
ASR system ................................... 96
At the filling station .................... 102
Automatic electronic gearbox .. 110
Battery ........................................ 174
- battery cut out ....................... 73
- checking the charge ............... 175
- jump starting .................... 136-157
- recharging ................................ 157
- replacement ............................ 174
- useful advice ............................ 175

251INDEX
Understanding rim markings ... 219
Understanding tyre markings ... 219
Using the automatic gearbox ... 110
Using the manual gearbox ........ 109
Vehicle maintenance........... 162
Vehicle storage ............................. 134
Ventilation...................................... 56
Warming up the engine
after it has just started ............. 107
Warning lights ............................. 35
Washing the vehicle ................... 182
Weights ......................................... 227
Wheel geometry ......................... 218
Wheels and tyres ........................ 178
- changing a wheel .................... 137
- inflation pressure ................... 220
- snow chains ............................ 133
- snow tyres .............................. 132
- spare wheel ............................. 218- understanding tyre
markings ................................... 219
- wheel geometry ..................... 218
Windows ...................................... 183
Windscreen washer ............ 66-181
Windscreen washer
fluid level .................................... 171
Windscreen
wiper (blades) ..................... 66-180
Writing/reading desk ................. 74