2006 FIAT DUCATO power steering fluid

127
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
GENERAL WARNINGS ...................................................... 128
LOW BRAKE FLUID.............................................................. 128
HANDBRAKE ON ................................................................. 128
AIR BAG FAILURE ................................................................. 129
ENGINE COOLANT
HIGH TEMPERATURE .......................................................... 129
LOW BATTERY CHARGE .................................................. 130
LOW ENGINE OIL PRESSURE........................................... 130
EXHAUSTED OIL ................................................................. 130
INCOMPLETE DOOR LOCKING..................................... 131
SEAT BELTS NOT FASTENED ........................................... 131
EBD SYSTEM FAILURE ......................................................... 131
INJECTION SYSTEM FAILURE .......................................... 132
FRONT PASSENGER AIR BAG DEACTIVATED .......... 132
ABS SYSTEM FAILURE .......................................................... 132
FUEL RESERVE......................................................................... 132
GLOW PLUG WARMING ................................................. 133
GLOW PLUG WARMING FAILURE ................................ 133
WATER IN DIESEL FUEL FILTER ..................................... 133
VEHICLE PROTECTION SYSTEM FAILURE
FIAT CODE ............................................................................. 133
EXTERNAL LIGHTS FAILURE ............................................ 134
REAR FOGLIGHTS ................................................................ 134
GENERIC FAILURE INDICATION .................................. 134
ESP - ASR SYSTEM FAILURE .............................................. 135
DIESEL PARTICULATE FILTER CLOGGED ................... 135BRAKE PAD WEAR .............................................................. 135
HILL HOLDER FAILURE ..................................................... 135
PARKING SENSOR FAILURE ............................................. 136
SIDELIGHTS AND LOW BEAMS ...................................... 136
FOLLOW ME HOME ............................................................ 136
FRONT FOG LIGHTS ........................................................... 136
LEFT-HAND DIRECTION INDICATOR ........................ 136
RIGHT-HAND DIRECTION INDICATOR .................... 137
CRUISE CONTROL ............................................................. 137
MAIN BEAM HEADLIGHTS ................................................ 137
ASR SYSTEM ........................................................................... 137
POWER STEERING FAILURE ............................................. 137
POSSIBLE PRESENCE OF ICE ON THE ROAD ............ 138
LIMITED RANGE ................................................................... 138
SPEED LIMIT EXCEEDED ................................................... 138
ENGINE COOLANT LEVEL................................................. 138
SCHEDULED SERVICING ................................................... 138
SELF-LEVELLING SUSPENSIONS FAILURE .................... 138
AUTOMATIC TRANSMISSION FAILURE/
MAX. GEARBOX OIL TEMPERATURE ........................... 138
W W
A A
R R
N N
I I
N N
G G
L L
I I
G G
H H
T T
S S
A A
N N
D D
M M
E E
S S
S S
A A
G G
E E
S S

174
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEICHLE
MAINTENANCE
45 90 135 180 225
●●●●●
●●●●●
●●●●●
●
●
●
●●●●●
●●
●●●●●
Thousands of km
Replace fuel filter
Replace air cleaner cartridge
Top up fluids
(engine coolant - brakes - power steering - windscreen washer - etc.)
Check timing belt
Replace accessory drive belt
Replace timing belt (*)
Check engine control system operation (through diagnosis socket)
Change brake fluid (or every 2 years)
Change pollen filter (or every 2 years)
(*) Or every 4 years for particularly demanding use (cold climates, driving in the city, idling for a long time, driving on dusty
roads or covered with sand and/or salt), or in any case every 5 years regardless of the km covered

176
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEICHLE
MAINTENANCE
40 80 120 160 200
●●●●●
●●●●●
●
●●●●●
●●
●●●●●
Thousands of km
Replace air cleaner cartridge
Check and top up fluids, if required
(engine coolant - brakes - power steering - windscreen washer - etc.)
Change accessory drive belt
Check engine control system operation (through diagnosis socket)
Change brake fluid (or every 2 years)
Change pollen filter (or every 2 years)
Should prevailing use of the vehicle be under one of the following specially heavy conditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) repeated and with external temperatures below zero;
❒frequently idling engines or long distance low speed driving (e.g. door-to-door deliveries) or in case of a long term inactivity;
❒driving in the city;
servicing operations shall be carried out every 30,000 km

178
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEICHLE
MAINTENANCE
CHECKING FLUID
fig. 1 - 100 Multijet versions
Never smoke while working
in the engine compartment;
gas and inflammable vapours may be
present, with the risk of fire.
WARNING
When topping up take care
not to confuse the various
types of fluids: they are all in-
compatible with one anoth-
er and could seriously damage the ve-
hicle.
1.Engine coolant
2.Power steering fluid
3.Windscreen washer fluid
4.Brake fluid
5.Engine oil.
F0N0099m

179
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
When topping up take care
not to confuse the various
types of fluids: they are all in-
compatible with one anoth-
er and could seriously damage the ve-
hicle.
fig. 2 - 120 Multijet - 130 Multijet versionsF0N0100m
1.Engine coolant
2.Power steering fluid
3.Windscreen washer fluid
4.Brake fluid
5.Engine oil.
Never smoke while working
in the engine compartment;
gas and inflammable vapours may be
present, with the risk of fire.
WARNING

183
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
Make sure that the highly
corrosive brake fluid does not
drip onto the paintwork; if it
does, wash it off immediate-
ly with water.
Brake fluid is poisonous and
highly corrosive. In the event
of accidental contact, wash the parts
involved immediately with neutral
soap and water, then rinse thor-
oughly. Call the doctor immediately
if the fluid is swallowed.
WARNING
The symbol πon the con-
tainer indicates synthetic
brake fluid, distinguishing it from the
mineral kind. Using mineral fluids ir-
reversibly damages the special brak-
ing system rubber seals.
WARNING
POWER STEERING
FLUID fig. 10
Check whether the fluid level in the tank
is at max. level. This operation should be
carried out with the vehicle on level
ground, engine not running and cold.
Check whether the fluid level is at MAX
mark on the dipstick integral with the tank
cap (for cold check use the level shown
on the 20 °C side on the dipstick).If the fluid level in the reservoir is below
the specified level, top up with one of the
products specified in table “Fluids and lu-
bricants” in section “Technical Specifica-
tions”, proceed as follows:
❒Start the engine and wait until the flu-
id level in the reservoir has stabilized.
❒With the engine started, turn repeat-
edly the steering wheel fully right-
wards and leftwards.
❒Top up until reaching the MAXmark
then refit the cap.
fig. 10F0N0109m
Do not allow the power
steering fluid to touch the
hot parts of the engine: it is inflam-
mable.
WARNING

184
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEICHLE
MAINTENANCE
AIR CLEANER
Air cleaner replacement shall be carried
out at Fiat Dealership.
POLLEN FILTER
Pollen filter replacement shall be carried
out at Fiat Dealership.
BATTERY
The battery is of the “Limited mainte-
nance” type: under normal conditions of
use the electrolyte does not need topping
up with distilled water.
The battery is located inside the passen-
ger’s compartment in front of the pedal
assy. Remove the protection cover to find
it.
Contact Fiat Dealership to have the bat-
tery checked/replaced.
CHECKING
THE CHARGE fig. 12
The battery charge may be checked
through the indicator Aset on the bat-
tery cover and acting according to the
colour the indicator shows.
The liquid in the battery is
poisonous and corrosive.
Avoid contact with eyes and skin. Do
not bring naked flames or possible
sources of sparks near the battery:
risk of fire and explosion.
WARNING
Running the battery with
low fluid level can damage
the battery beyond repair and could
also cause its explosion.
WARNING
Do not press down the pow-
er steering with the engine
running for over 8 seconds,
noise and risk of damages will
result.
Power steering fluid con-
sumption is extremely low. If
the fluid level needs topping
up again after a short period
of time, have the system checked for
leakage at a Fiat Dealership.To check the battery charge, loosen the
two fastening screws and open the cov-
er. Then, close the cover accurately avoid-
ing pinching and short circuits.
Refer to the table below.

224
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
100
Multijet
90 (*)
10/12
11 (▼)
5.88
6.38
2.4
0.6
0.62
1.5
5.5
5.5
CAPACITIES
Fuel tank: litresincluding a reserve of: litres
Engine cooling
system: litres
Engine sump: litres
Engine sump and filter: litres
Gearbox/
differential casing: litres
Hydraulic brake circuit:
ABS: litres
ASR/ESP: litres
Hydraulic power steering litres
Windscreen and
rear window fluid reservoir: litres
with headlight washer: litres
(*) For all versions it is possible to request 120 litre tank.
On “Free time” versions it is possible to request 60 litre tank.
(▼) With Webasto: 11.15 litres
Heater under the seat 600cc: 11.6 litres
Rear heater 900cc: 11.9 litresRecommended fuels and
genuine lubricants
Diesel fuel for motor vehicles
(EN590 Specification)
Mixture of 50% water and
PARAFLU UP
SELENIA WR
TUTELA CAR EXPERYA
TUTELA TOP 4
TUTELA CAR GI/E
Mixture of water and
TUTELA PROFESSIONAL
SC 35 120
Multijet
90 (*)
10/12
11 (▼)
5.9
6.5
2.7
0.6
0.62
1.5
5.5
5.5130
Multijet
90 (*)
10/12
11 (▼)
5.9
6.5
2.7
0.6
0.62
1.5
5.5
5.5