2006 DODGE RAM 2500 DIESEL torque

A MESSAGE FROM DAIMLERCHRYSLER
CORPORATION
DaimlerChrysler Corporation and Cummins welcome
you as a new Dodge Ram Cummins Turbo Diesel-
powered truck owner.
Almost 100% of the heavy duty trucks in the United
States are diesel powered because of the fuel economy,
rugged durability, and high torque which permits pulling
heavy loads. Cummins engines power well over half of
these trucks. Now this same technology and proven
performance is yours in your new Dodge Ram truck
equipped with the Cummins 5.9 liter, Turbocharged,
Charge Air Cooled, Diesel engine.
Your diesel truck will sound, feel, drive, and operate
differently from a gasoline-powered truck. It is important
that you read and understand this manual. You may find
that some of the starting, operating, and maintenance
procedures are different. However, they are simple tofollow and careful adherence to them will ensure that
you take full advantage of the features of this engine.
Thank you for choosing the Dodge Ram truck with
Cummins Turbo Diesel power.
HOW TO USE THIS MANUAL
Consult the table of contents to determine which section
contains the information you desire.
The detailed index, at the rear of this manual, contains a
complete listing of all subjects.
WARNINGS AND CAUTIONS
This manual containsWARNINGSagainst operating
procedures which could result in an accident or bodily
injury. It also containsCAUTIONSagainst procedures
which could result in damage to your vehicle. If you do
not read this entire manual you may miss important
information. Observe all Warnings and Cautions.
INTRODUCTION 5
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25. Transmission Oil Temperature Warning Light
(Automatic Transmissions Only)
This light indicates that there is excessive trans-
mission fluid temperature that might occur
with severe usage such as trailer towing. It may
also occur when operating the vehicle in a high
torque converter slip condition, such as 4-wheel-drive
operation (e.g. snow plowing, off- road operation). If this
light comes on, stop the vehicle and run the engine at idle
or faster, with the transmission in NEUTRAL until the
light goes off.
26. Wait To Start Indicator
The Wait To Start Indicator will illuminate when
the ignition key is first turned to the ON position.
Wait until the Wait To Start Indicator turns OFF then start
the vehicle.27. Odometer/Trip Odometer Button
Press this button to toggle between the odometer and the
trip odometer display. Holding the button in resets the
trip odometer reading when in trip mode.
28. Fuel Gauge
Shows level of fuel in tank when ignition switch is in the
ON position.
29. Low Fuel Warning Light
Glows when the pointer is between “E” and 1/8
indication mark (approximately 15% of tank vol-
ume) on the fuel gauge. When the fuel gauge
pointer is on “E” (equivalent to Distance To Empty [DTE]
= 0 on the overhead console if so equipped) there is
reserve fuel capacity, which corresponds to approxi-
mately 8% of tank volume. This reserve capacity was put
in place to prevent the likelihood of customers running
184 UNDERSTANDING YOUR INSTRUMENT PANEL

Operating Precautions
Avoid Overheating The Engine
The temperature of the coolant (a mixture of 50%
ethylene-glycol and 50% water) must not exceed the
normal range of the temperature gauge (240°F/116°C)
with a 16 psi (110 kPa) radiator cap.
Usually the coolant temperature indicated during opera-
tion will be to the left of center in the normal range of the
gauge.
Avoid Low Coolant Temperature Operation
Continual operation at low coolant temperature below
the normal range on the gauge (140°F/60°C) can be
harmful to the engine. Low coolant temperature can
cause incomplete combustion which allows carbon and
varnish to form on piston rings and injector nozzles.
Also, the unburned fuel can enter the crankcase, diluting
the lubricating oil and causing rapid wear to the engine.
Cooling System Tips — Automatic Transmission
To reduce potential for engine and transmission over-
heating in high ambient temperature conditions, take the
following actions:
•City Driving —
when stopped, put transmission in neutral and increase
engine idle speed.
•Highway Driving —
reduce your speed.
•Up Steep Hills —
select a lower transmission gear, but try and keep the
torque converter locked.
•Air Conditioning —
turn it off temporarily.
264 STARTING AND OPERATING

“1” First
Use this position for driving up very steep hills and for
engine braking at low speeds 20 mph (32 km/h) or less
when going downhill. To prevent excessive engine speed,
do not exceed 25 mph (40 km/h) in this range.
NOTE:Use caution when operating a heavily loaded
vehicle in “2” Second or “1” First gear selections in high
ambients as torque converter slip can impose significant
additional heat load on the cooling system.
WARNING!
Never use Park position on an automatic transmis-
sion as a substitute for the parking brake. Always
apply parking brake fully when parked to guard
against vehicle movement and possible injury or
damage.
Overdrive Operation
The overdrive automatic transmission contains an elec-
tronically controlled fourth and fifth (if equipped) speed
(Overdrive). The transmission will automatically shift
from Drive to Overdrive if the following conditions are
present:
•the transmission selector is in Drive;
•the engine coolant has reached normal operating tem-
perature;
•vehicle speed is above approximately 30 mph (48
km/h);
•the “TOW HAUL O/D OFF” switch has not been
activated;
•transmission has reached normal operating tempera-
ture.
268 STARTING AND OPERATING

NOTE:If the vehicle is started in extremely cold tem-
peratures, the transmission may not shift into Overdrive
and will automatically select the most desirable gear for
operation at this temperature. Normal operation will
resume when the transmission fluid temperature has
risen to a suitable level. Refer also to the Note under
torque converter clutch, later in this section.
If the transmission temperature gets extremely hot, the
transmission will automatically select the most desirable
gear for operation at this temperature. If the transmission
temperature becomes hot enough the TRANS TEMP light
may illuminate and the transmission may downshift out
of Overdrive until the transmission cools down. After
cooldown, the transmission will resume normal opera-
tion.
The transmission will downshift from Overdrive to Drive
if the accelerator pedal is fully depressed at vehicle
speeds above approximately 35 mph (56 km/h).When To Use “TOW HAUL” and “O/D OFF”
Modes
When driving in hilly areas, towing a trailer, carrying a
heavy load, etc., and frequent transmission shifting oc-
curs, press the “TOW HAUL O/D OFF” button once to
select TOW HAUL. This will improve performance and
Tow Haul O/D Off Switch
STARTING AND OPERATING 269
5

reduce the potential for transmission overheating or
failure due to excessive shifting. When operating in
“TOW HAUL” mode, 5th gear (if equipped) is disabled
and 2-3 and 3-4 shift patterns are modified. Shifts into
Overdrive (4th gear) are allowed during steady cruise
(for improved fuel economy) and automatic closed-
throttle downshifts to 3rd gear (for improved braking)
will occur during steady braking. Pressing the “TOW
HAUL O/D OFF” button a second time to select O/D
OFF will disable 4th and 5th gear completely, which
should eliminate any excessive transmission shifting.
The “TOW HAUL” or “O/D OFF” light will illuminate in
the instrument cluster to indicate when the switch has
been activated. Pressing the switch a third time restores
normal operation. If the “TOW HAUL” or “O/D OFF”
modes are desired, the button must be pressed each time
the engine is started.When To Lock Out Overdrive
When driving in hilly areas, towing a trailer, carrying a
heavy load, etc., and frequent 4–3–4 transmission shifting
occurs, press the “TOW/HAUL” button. This will im-
prove performance and reduce the potential for transmis-
sion overheating or failure due to excessive shifting.
Torque Converter Clutch
A feature, designed to improve fuel economy, has been
included in the automatic transmission on your vehicle.
A clutch within the torque converter engages automati-
cally at calibrated speeds. This may result in a slightly
different feeling or response during normal operation in
high gear. When the vehicle speed drops or during
acceleration when the transmission downshifts to second
gear, the clutch automatically disengages.
NOTE:The torque converter clutch will not engage
until the transmission fluid and engine coolant are warm
[usually after 1-3 miles (1.6 - 4.8 km) of driving]. Because
270 STARTING AND OPERATING

the engine speed is higher when the torque converter
clutch is not engaged, it may seem as if the transmission
is not shifting into Overdrive when cold. This is normal.
Pressing the “TOW/HAUL” button, when the transmis-
sion is sufficiently warm, will demonstrate that the
transmission is able to shift into and out of overdrive.
NOTE:If the vehicle has not been driven in several
days, the first few seconds of operation after shifting the
transmission into gear may seem sluggish. This is due to
the fluid partially draining from the torque converter into
the transmission. This condition is normal and will not
cause damage to the transmission. The torque converter
will refill within five seconds of shifting from Park into
any other gear position.
Out of Park Sense Alarm
Vehicles with a Diesel Engine and an Automatic Trans-
mission are equipped with an Alarm that warns thecustomer, upon exiting the vehicle, that the transmission
is not in the Park position. This feature will only be
functional under following conditions:
•engine running
•foot off the brake pedal
•driver ’s seat belt is unbuckled
•driver ’s door is open.
When this feature is triggered the horn will sound, the
high beams and turn signal lamps will flash. This will
continue until one of the following conditions is met:
•engine is turned off
•transmission is in Park
•driver ’s door is closed
•driver ’s seat belt is buckled
•brakes applied.
STARTING AND OPERATING 271
5

4. By rotating the wheel wrench clockwise, raise the
vehicle until the wheel just clears the surface.
WARNING!
Raising the vehicle higher than necessary can make
the vehicle unstable and cause an accident. It could
slip off the jack and hurt someone near it. Raise the
vehicle only enough to remove the tire.
5. Remove the wheel nuts and pull the wheel off. Install
the spare wheel and wheel nuts with the cone shaped end
of the nuts toward the wheel on 2500/3500 single rear
wheel (SRW) models. On 3500 dual rear wheel models
(DRW) the lug nuts are a two piece assembly with a flat
face. Lightly tighten the nuts. To avoid risk of forcing the
vehicle off the jack, do not fully tighten the nuts until the
vehicle has been lowered.
6. Using the wheel wrench, finish tightening the nuts
using a crisscross pattern. Correct nut tightness is 135 ft.
lbs. (183 N·m) torque for 2500/3500 single rear wheel
WHAT TO DO IN EMERGENCIES 357
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