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To shift into Reverse, come to a complete stop. Depress
the clutch and pause briefly to allow the gear train to
stop. Move the shift lever from the Neutral position
straight across and back into Reverse.
Never drive with your foot resting on the clutch pedal, or
attempt to hold the vehicle on a hill with the clutch pedal
partially engaged, as this will cause abnormal wear on
the clutch.
Recommended Vehicle Shift Speeds
To utilize your manual transmission efficiently for both
fuel economy and performance, it should be upshifted as
listed in recommended shift speed chart. Shift at the
vehicle speeds listed for acceleration. Earlier upshifts
during cruise conditions (steady speeds) will result in
increased fuel economy, and may be used as indicated.
Manual Transmission — 6 Speed (G56)
2500 and 3500 models are equipped with the G56 manual
transmission. This transmission has a “creeper” 1st gear which should be used to start from a standing position
when carrying a payload or towing a trailer. Damage to
the clutch can result from starting in 2nd or 3rd gear with
a loaded vehicle. An unloaded vehicle may be launched
in 2nd gear. Use each gear in numerical order – do not
skip a gear.
For most city driving you may find it easier to use only
1st through 5th gear ranges. For steady highway driving
with light accelerations, 6th gear is recommended. To
shift into 5th gear, move the shift lever to the right
beyond the spring pressure point and push it forward.
When shifting from 5th to 4th gear, pull the lever down
toward you in one motion. Do not pull the lever sharply
left as you may shift accidentally into 2nd gear and
damage the transmission.
To shift into Reverse, come to a complete stop. Depress
the clutch and pause briefly to allow the gear train to
stop. Reverse has a “crash-through” lockout feature.
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Move the shift lever from the Neutral position straight
across, in one swift motion, and down into Reverse.
6 Speed Manual Transmission Shift Speeds in mph (km//h)
Engine Model Axle Mode 1to
2 2to
3 3to
4 4to
5 5to
6
5.7L 2500/
3500 ALL Accel
&
Cruise 15
(24) 25
(40) 40
(65) 45
(72) 50
(81)
Manual Transmission — 6-Speed (G238)
NOTE: The parking brake should be engaged before
leaving the vehicle, especially on an incline.
1500 models are equipped with a G238 manual transmis-
sion. This transmission has a clutch interlocking ignition
system. The clutch pedal must be fully depressed to start
the vehicle. Fully depress the clutch pedal before shifting gears. As
you release the clutch pedal, lightly depress the accelera-
tor pedal. When launching a stationary vehicle, keep the
engine speed low until the clutch is fully engaged.
For improved clutch life, all six forward gears should be
used. For steady highway driving with light acceleration,
6th gear is recommended. When shifting from 5th to 6th
gear, do not apply excessive knob load toward the
Reverse gear gate, as you may overpower the Reverse
“crash-through” load and unintentionally clash into Re-
verse gear. Also, when shifting from 6th to 5th gear,
excessive knob load toward the Reverse gear gate will
result in blocking of the shift.
You should use first gear when starting from a standing
position. Damage to the clutch can result from starting in
2nd or 3rd gear. Use each gear in numerical order – do
not skip a gear.
306 STARTING AND OPERATING
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To shift into Reverse, come to a complete stop. Depress
the clutch and pause briefly to allow the gear train to
stop. Reverse has a “crash-through” lockout feature.
Move the shift lever from the Neutral position straight
across, in one swift motion, and down into Reverse.
Recommended Shift Speeds
To use your manual transmission for fuel economy it
should be upshifted as listed below. Shift at the vehicle
speeds listed for acceleration. Earlier upshifts during
cruise conditions (relatively steady speeds) will result in
increased fuel economy, and may be used as indicated.
Higher upshift speeds may be used to obtain a desired
acceleration rate.
6 Speed Manual Transmission Shift Speed in mph (km/h)
Engine Model Axle Accel-
eration Rate 1
to 2 2
to 3 3
to 4 4
to 5 5
to 6
3.7L 1500 ALL ACCEL
&
CRUISE 15
(24) 10
(16) 24
(39) 19
(31) 34
(55) 27
(44) 47
(76) 37
(60) 56
(90) 41
(66)
4.7L 1500 ALL ACCEL
&
CRUISE 15
(24) 25
(40) 40
(65) 45
(72) 50
(81)
Downshifting
Moving from a high gear down to a lower gear is
recommended to preserve brakes when driving down
steep hills. In addition, downshifting at the right time
provides better acceleration when you desire to resume
speed. For acceleration at speeds less than 20 mph (30
km/h), 2nd gear is recommended.
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This Electronically Shifted transfer case provides 5 mode
positions: 2 wheel drive (2WD), 4WD AUTO, 4WD HI,
Neutral and 4WD Lo.
The Electronically Shifted transfer case is designed to be
driven in the 2 wheel drive position (2WD) or 4 wheel
drive position (4WD AUTO) for normal street and high-
way conditions (dry hard surfaced roads). Driving the
vehicle in 2WD will have greater fuel economy benefits,
as the front axle is not engaged in 2WD.
For variable driving conditions the 4WD AUTO mode
can be used. In this mode the front axle is engaged, but
the vehicle’s power is sent to the rear wheels. Four wheel
drive will be automatically engaged when the vehicle
senses a loss of traction. Because the front axle is en-
gaged, this mode will result in lower fuel economy than
the 2WD mode. When additional traction is required, the transfer case
4WD HI and 4WD LO positions can be used to lock the
front and rear driveshafts together and force the front
and rear wheels to rotate at the same speed. This is
accomplished by rotating the 4WD Control Switch to the
desired position - see Shifting Procedure section for
specific shifting instructions. The 4WD HI and 4WD LO
positions are designed for loose, slippery road surfaces
only. Driving in the 4WD HI and 4WD LO positions on
dry hard surfaced roads may cause increased tire wear
and damage to the driveline components.
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CAUTION!
Using 1500 Model vehicles for snowplow applica-
tions can cause damage to the vehicle.
NOTE: Before installation of a snowplow it is highly
recommended that the owner / installer obtain and
follow the recommendations contained within the cur-
rent Dodge BODY BUILDER’S GUIDE. See your dealer,
installer or snowplow manufacture for this information.
There are unique electrical systems that must be con-
nected to properly assure operator safety and prevent
overloading vehicle systems.
WARNING!
Attaching a snowplow to this vehicle could ad-
versely affect performance of the airbag system in an
accident. Do not expect that the airbag will perform
as described earlier in this manual
CAUTION!
The “Lamp Out” indicator could illuminate if exte-
rior lamps are not properly installed.
Before plowing
•
Check the hydraulic system for leaks and proper fluid
level.
•Check the mounting bolts and nuts for proper tight-
ness.
STARTING AND OPERATING 383
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NOTE:Items 1 through 5 are requirements that must be
met prior to depressing the Neutral (N) selection button,
and must continue to be met until 1 second elapses and
the shift has been completed. If any of these requirements
(with the exception o f 3 - key ON) are not met prior to
depressing the Neutral (N) button or are no longer met
during the 1 second time, then all of the mode position
indicator lights will flash continuously until all require-
ments are met or until the Neutral (N) button is released.
NOTE: The ignition key must be ON for a shift to take
place and for the position indicator lights to be operable.
If the key is not ON, the shift will not take place and no
position indicator lights will be on or flashing.
NOTE: Flashing neutral (N) position indicator light
indicates that shift requirements have not been met.WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the
Neutral (N) position without first fully engaging the
parking brake. The transfer case Neutral (N) position
disengages both the front and rear driveshafts from
the powertrain and will allow the vehicle to move
despite the transmission position. The parking
brake should always be applied when the driver is
not in the vehicle.
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If you experience unusual vibration after driving in mud,
slush or similar conditions, check the wheels for im-
pacted material. Impacted foreign material can cause a
wheel imbalance. Removing the foreign material from
the wheels will correct the situation.
TRACTION
When driving on wet or slushy roads, it is possible for a
wedge of water to build up between the tire and road
surface. This is known as hydroplaning and may cause
partial or complete loss of vehicle control and stopping
ability. To reduce this possibility, the following precau-
tions should be observed:
1. Slow down during rainstorms or when roads are
slushy.
2. Slow down if road has standing water or puddles.
3. Replace tires when tread wear indicators first become
visible. 4. Keep tires properly inflated.
5. Maintain sufficient distance between your vehicle and
the car in front to avoid a collision in a sudden stop.
EQUIPMENT IDENTIFICATION PLATE
The equipment Identification Plate is located on the hood
inner surface.
The following information about your vehicle is dis-
played on this plate: Model, Wheelbase, Vehicle Identifi-
cation Number, Truck Order Number, and code numbers
with descriptions of all production and special equip-
ment on the truck as shipped from the factory.
NOTE:
Always refer to the Equipment Identification
Plate When Ordering Parts.
STARTING AND OPERATING 395
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Page 441 of 536

Refrigerant Recovery and Recycling
R-134a Air Conditioning Refrigerant is a hydrofluorocar-
bon (HFC) that is endorsed by the Environmental Pro-
tection Agency and is an ozone-saving product. How-
ever, the manufacturer recommends that air conditioning
service be performed by dealers or other service facilities
using recovery and recycling equipment.
NOTE: Use only manufacturer approved A/C System
Sealers, Stop Leak Products, Seal Conditioners, Compres-
sor Oil, or Refrigerants.
Power Steering — Fluid Check
Checking the power steering fluid level at a defined
service interval is not required. The fluid should only be
checked if a leak is suspected, abnormal noises are
apparent, and/or the system is not functioning as antici-
pated. Coordinate inspection efforts through a certified
DaimlerChrysler Dealership.
WARNING!
Fluid level should be checked on a level surface and
with the engine off to prevent injury from moving
parts and to insure accurate fluid level reading. Do
not overfill. Use only manufacturers recommended
power steering fluid.
If necessary, add fluid to restore to the proper indicated
level. With a clean cloth, wipe any spilled fluid from all
surfaces. Refer to Fluids, Lubricants, and Genuine Parts
for correct fluid type.
Front Suspension Ball Joints
4 x 2 Models
The ball joints and seals should be inspected whenever
the vehicle is serviced for other reasons.
MAINTAINING YOUR VEHICLE 441
7