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NOTE:Refer to Section 8 of this manual for Mainte-
nance Schedules.
Manual Transmission
Selection of Lubricant
No fluid service is required. Use only fluid approved to
MB 236.2. SAE 5W-20 engine oil, meeting API SL or GF-3,
may be substituted. Refer to the Recommended Fluids,
Lubricants and Genuine Parts section for the correct fluid
type.
Fluid Level Check
Check the fluid level by removing the fill plug. The fluid
level should be between the bottom of the fill hole and a
point not more than 3/16 inch (4.76 mm) below the
bottom of the hole.
CAUTION!
Do not overfill. Dirt and water in the transmission
can cause serious damage. To prevent dirt and water
from entering the transmission after checking or
replenishing fluid, make certain that the dipstick cap
is seated properly.
Add fluid, if necessary, to maintain the proper level.
Frequency of Fluid Change
Under normal operation conditions, the fluid installed at
the factory will give satisfactory lubrication for the life of
the vehicle. Fluid changes are not necessary unless the
lubricant has become contaminated with water. If con-
taminated with water, the fluid should be changed im-
mediately.
Special Additives
Do not add any fluid additives to the transmission. The
only exception to this policy is the use of special dyes to
aid in detecting fluid leaks. The use of transmission
sealers should be avoided as this may adversely affect
seals.
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EXTERIOR LIGHT BULB SERVICE
Headlights
WARNING!
Halogen lamps contain pressurized gas. A bulb can
explode if you:
•Touch or move it when hot
•Drop the bulb
•Scratch the bulb
Wear eye and hand protection.
NOTE:To prevent a possible electrical short circuit,
switch off light prior to replacing a bulb.
1. Push the tab down at the top end of the cover and
remove.
2. Disconnect the electrical connector.
3. Release the spring clamps holding the bulb in place,
and pull out the bulb. Replace the bulb and reverse the
removal procedure exactly.
CAUTION!
Do not touch the new bulb with your fingers. Oil
contamination will severely shorten bulb life. If the
bulb comes in contact with an oily surface, clean the
bulb with rubbing alcohol.
244 MAINTAINING YOUR VEHICLE
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4. Replace the access door in the trim panel.
License Plate Light
1. Remove the two lens assembly mounting screws.
2. Pull the bulb out of the socket.
3. Replace the bulb and reattach the lens assembly.
4. Align and resecure the two lens assembly mounting
screws.
NOTE:Be sure not to over-torque the mounting screws
or permanent damage to the lens may occur.
NOTE:Always test the operation of all lights after
service operations have been performed to validate an
effective repair.
Headlight Aiming
The headlights on your new vehicle were aimed at the
factory. The factory setting was made at a no load setting.
A great increase in weight will change the aiming and it
may be necessary to readjust the headlights if carrying an
excessive amount of weight in the rear cargo area. To
readjust the headlights first mark the position of the
headlights on a wall prior to loading the vehicle. Load
246 MAINTAINING YOUR VEHICLE
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the vehicle and then readjust the headlights to the
original position. If any further adjustments are neces-
sary contact your manufacturer’s dealer. A detailed ser-
vice procedure is contained in the manufacturer’s Service
Manual. Information on purchasing a Service Manual can
be found at the back of this Owner’s Manual.
VEHICLE STORAGE
We recommend that you follow these guidelines before
storing your Crossfire for extended periods.
•Fill the gas tank. This will prevent water condensation
inside the tank. If you plan on storing your vehicle
more than two months, add an anti-oxidant fuel
stabilizer to the gas tank.
•Change the oil to remove any corrosive combustion-
related acids in the crankcase.
•Wash and wax the vehicle to protect the finish.
•Cover the vehicle whenever possible to prevent acci-
dental damage to the finish.
•Store the vehicle in a dry, well-ventilated location.
•If the vehicle will be subjected to freezing tempera-
tures, remove the battery and store it in a dry, well-
ventilated place. If the vehicle is not going to be driven
in the next three weeks, follow the battery recharge
procedure in the Service Manual, then disconnect the
battery at the negative terminal.
CAUTION!
Use care when disconnecting the remote positive
cable. It is connected to the battery and can short out
to any metal on the vehicle. Always tape or wrap the
exposed cable end to prevent electrical shorts.
Disconnecting the battery causes the engine control sys-
tem to lose memory of some “learned” functions. The
engine may run rough when first started after a battery
disconnect until the control module “relearns” these
functions.
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Check the battery every four to six weeks to ensure that
the voltage is above 12.40. Voltage will drop more rapidly
in hot temperatures. If battery voltage drops below 12.40,
follow the battery recharge procedure in the Service
Manual.
•Check that the radiator coolant level of protection is to
at least -20°F (-29°C).
•Block the wheels. Do not apply the parking brake.
•Make sure that all tires are inflated to the optimum
pressure.
•Cut blocks of plywood about the same size of the tires.
Cover each block with indoor/outdoor carpeting and
place them between the tires and concrete. This will
prevent tire flat spotting.
•For long term storage, remove the tires and put the
vehicle up on blocks. Stack the tires on plywood and
cover with a tarp to prevent flat spotting.
•Move the wiper blades away from the windshield.
NOTE:To help prevent the battery from discharging
during shorter periods of inactivity, perform the follow-
ing:
1. Make sure that the rear liftgate/decklid, hood, and
doors are completely closed.
2. Make sure that the remote transmitter is operating and
that the battery is good.
3. Make sure that the hood, rear liftgate and door
switches are in adjustment.
4. Use the remote transmitter to set the alarm.
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Chassis
Component Fluids, Lubricants and Genuine Parts
Automatic Transmission Only use ATF approved to MB 236.10, MB 236.12. Synthetic Dexron III
Transmission Fluid may be substituted.
Brake Master Cylinder Use brake fluid approved to MB 331.0, or a DOT 4 brake fluid with: mini-
mum dry boiling point (ERBP) 500°F (260°C), minimum wet boiling point
(WERBP) 356°F (180°C), maximum viscosity 1500 mm
2/s, conforming to
FMVSS 116 and ISO 4925.
Clutch Fluid Use brake fluid approved to MB 331.0, or a DOT 4 brake fluid with: mini-
mum dry boiling point (ERBP) 500°F (260°C), minimum wet boiling point
(WERBP) 356°F (180°C), maximum viscosity 1500 mm
2/s, conforming to
FMVSS 116 and ISO 4925.
Manual Transmission Fluid No fluid service required. Only use fluid approved to MB 236.2. SAE
5W-20 engine oil, meeting API SL or GF-3, may be substituted.
Power Steering Reservoir No fluid service required. Filled at the factory with Pentosin CHF 11S.
Steering noise and reduced component life may result if an unapproved
fluid is used.
Rear Axle Fluid Only use synthetic SAE 75W-85 axle lubricant that meets MB 231.1. Re-
duced axle durability may result if an unapproved product is used.
Tire Pressure Refer to label on driver’s door frame.
MAINTAINING YOUR VEHICLE 253
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MAINTENANCE SCHEDULES
CONTENTS
Introduction..........................256
Warranty............................256
Emission Control System Maintenance......257
Maintenance Schedules..................257
▫Scope Of Work For “A” Schedule Maintenance
Service.............................258
▫Scope Of Work For “B” Schedule Maintenance
Service.............................259
FSS System...........................260
Regular Check-Ups.....................261
▫Additional Periodic Maintenance..........262
Special Maintenance Requirements.........264
▫Coolant............................264
▫Dust Filter For Heating/Ventilation Replacement
(If Equipped)........................264
Engine Oil Change And Filter Replacement...2648
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INTRODUCTION
This is intended as a guide to the service requirements of
your vehicle.
It contains all necessary instructions concerning service
intervals and operations which have to be carried out.
Scope and frequency of maintenance work primarily
depend on the vehicle’s operating conditions. In the
interest of maintaining the vehicle’s operating safety, the
specified work should be performed regularly and in
good time.
Our vehicles are subject to ongoing development. Tech-
nical progress may also affect the scope of service work
performed.
“Daily vehicle checks” before starting a journey are the
responsibility of the driver.
WARRANTY
The DaimlerChrysler Corporation Dealer network is at
your disposal for maintenance work. Each of these work-
shops has the equipment and tools, the specially trained,
skilled and experienced personnel and receives regular
technical instruction from DaimlerChrysler Corporation
to ensure that your vehicle is inspected and maintained
thoroughly and in accordance with the latest procedures.
Please follow the instructions given in this Owner’s
Manual and ensure that they are observed, even if you
hand the vehicle over to a third party for use or care. By
not observing these instructions you may void your
warranty rights.
If the specified oil and maintenance services are not
carried out regularly or at the time intervals specified, a
decision as to the validity of a warranty claim can only be
made after DaimlerChrysler Corporation has investi-
gated your claim.
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