What to Use
Use a mixture of one-half clean, drinkable water and
one-half DEX-COOL®coolant which will not damage
aluminum parts. If you use this coolant mixture, you do
not need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.
Notice:If you use an improper coolant mixture, your
engine could overheat and be badly damaged. The
repair cost would not be covered by your warranty.
Too much water in the mixture can freeze and crack
the engine, radiator, heater core, and other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.Notice:If you use extra inhibitors and/or additives
in your vehicle’s cooling system, you could
damage your vehicle. Use only the proper mixture
of the engine coolant listed in this manual for
the cooling system. SeeRecommended Fluids and
Lubricants (Gasoline Engine) on page 6-15for
more information.
Checking Coolant
The coolant surge tank is located in the engine
compartment on the passenger’s side of the vehicle.
SeeEngine Compartment Overview on page 5-14
for more information on location.
{CAUTION:
Turning the surge tank pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. Never turn the surge tank pressure
cap — even a little — when the engine and
radiator are hot.
The vehicle must be on a level surface. When your
engine is cold, the coolant level should be at the FULL
COLD mark.
5-36
If your vehicle is equipped with a low coolant sensor
and the LOW COOLANT LEVEL message comes
on and stays on, it means you are low on engine
coolant. See “LOW COOLANT LEVEL” underDIC
Warnings and Messages on page 3-54.
Adding Coolant
If you need more coolant, add the proper DEX-COOL®
coolant mixture at the surge tank, but only when the
engine is cool.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
When replacing the pressure cap, make sure it is
hand-tight and fully seated.
Coolant Surge Tank Pressure Cap
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
The coolant surge tank pressure cap must be fully
installed on the coolant surge tank. SeeEngine
Compartment Overview on page 5-14for more
information on location.
Engine Overheating
You will nd a coolant temperature gage on your
vehicle’s instrument panel. SeeEngine Coolant
Temperature Gage on page 3-43.
In addition, you will nd an ENGINE OVERHEATED
and a REDUCED ENGINE POWER message in
the Driver Information Center (DIC) on the instrument
panel. SeeDIC Warnings and Messages on page 3-54.
5-37
A. Coolant Surge Tank
B. Coolant Surge Tank Pressure Cap
C. Engine Cooling Fan
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools away
from any underhood electric fan.
If the coolant inside the coolant surge tank is boiling, do
not do anything else until it cools down. The vehicle
should be parked on a level surface. Check the coolant
level after the system cools down. Some amount of
coolant may be lost due to overheating.
The coolant level should
be at or above the FULL
COLD mark. If it is not, you
may have a leak at the
pressure cap or in
the radiator hoses, heater
hoses, radiator, water
pump, or somewhere else
in the cooling system. All Other Engines
5-41
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them. If
you do, you can be burned.
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine re, and you could be
burned. Get any leak xed before you drive the
vehicle.
If your vehicle is equipped with an electric engine
cooling fan, check the coolant temperature gage. If the
coolant temperature is approximately 232°F (111°C),
the electric cooling fan should be running. If it is
not, your vehicle needs service. Turn off the engine.
If your vehicle is equipped with an engine-driven cooling
fan, start the engine again and see if the fan speed
increases when idle speed is doubled by pushing the
accelerator pedal down. If it does not, your vehicle
needs service. Turn off the engine.Notice:Engine damage from running your engine
without coolant is not covered by your warranty.
SeeOverheated Engine Protection Operating Mode
(V8 Engines Only) on page 5-40for information
on driving to a safe place in an emergency.
Notice:Using coolant other than DEX-COOL®may
cause premature engine, heater core or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
How to Add Coolant to the Coolant
Surge Tank for Gasoline Engines
If your vehicle has a diesel engine, see “Cooling
System” in the DURAMAX®Diesel Supplement for the
proper coolant ll procedure.
If you have not found a problem yet, check to see if
coolant is visible in the surge tank. If coolant is visible
but the coolant level is not at or above the FULL COLD
mark, add a 50/50 mixture of clean, drinkable water
and DEX-COOL
®coolant at the coolant surge tank, but
be sure the cooling system, including the coolant
surge tank pressure cap, is cool before you do it. See
Engine Coolant on page 5-35for more information.
5-42
4. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the
engine cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower, add
more of the proper mixture to the coolant surge tank
until the level reaches the FULL COLD mark.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
Engine Fan Noise
If your vehicle has a clutched engine cooling fan, when
the clutch is engaged, the fan spins faster to provide
more air to cool the engine. In most everyday driving
conditions, the fan is spinning slower and the clutch is not
fully engaged. This improves fuel economy and reduces
fan noise. Under heavy vehicle loading, trailer towing,
and/or high outside temperatures, the fan speed
increases as the clutch more fully engages, so you may
hear an increase in fan noise. This is normal and should
not be mistaken as the transmission slipping or making
extra shifts. It is merely the cooling system functioning
properly. The fan will slow down when additional cooling
is not required and the clutch disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch partially
disengages.
If your vehicle has electric cooling fans, you may hear
the fans spinning at low speed during most everyday
driving. The fans may turn off if no cooling is required.
Under heavy vehicle loading, trailer towing, and/or
high outside temperatures, or if you are operating your
air conditioning system, the fans may change to
high speed and you may hear an increase in fan noise.
This is normal and indicates that the cooling system
is functioning properly. The fans will change to low
speed when additional cooling is no longer required.
5-45
ApplicationCapacities
English Metric
8.1L V8 HD Automatic* 25.0 qt 23.7 L
8.1L V8 Automatic* 26.9 qt 25.5 L
8.1L V8 Manual* 27.1 qt 25.6 L
* Engine Fan Driven cooling system
** Electric Cooling Fan system
Engine Oil with Filter
4.3L V6 4.5 qt 4.3 L
4.8L V8; 5.3L V8; 6.0L V8 6.0 qt 5.7 L
8.1L V8 6.5 qt 6.1 L
Fuel Tank
Short Bed and 2500 LD 26.0 gal 98.0 L
Long Bed and Chassis Cab (Pickup Box Delete) 34.0 gal 128.7 L
Chassis Cab 3500 and 3500HD — front 27.0 gal 102.0 L
Chassis Cab 3500 and 3500HD — rear 23.0 gal 87.0 L
Transfer Case Fluid 2.0 qt 1.9 L
Wheel Nut Torque 140 ft lb 190Y
After re ll, the level must be rechecked. Add enough engine coolant so that the uid is within the proper
operating range.
5-135