(11)= Chassis Lubrication Service: Lubricate all grease
fittings in front suspension, front axle, and steering
linkage. DO NOT lubricate kingpin bushings with
air pressure equipment; instead, use a hand grease gun
to ensure complete purge and eliminate sealer cap
distortion. Front axle tie rod ends, both upper and lower
kingpin fittings, and both steering linkage relay rod
ends should be greased with the vehicle loaded on the
ground and wheels turned straight ahead, NOT with
the vehicle on a hoist. Apply kingpin bushing lubricant to
both upper and lower kingpin grease fittings until new
lubricant purges from between the upper shim pack and
thrust bearing. Lubricate transmission and shift
linkage, hood latches and hood hinges, parking brake
lever pivot, clevis pins and linkage, disc brake caliper
rails, clutch linkage and release bearing (if equipped),
bearing pads, propshaft universal joints, brake camshaft
bracket, slack adjusters, pedal shaft, clutch cross
shaft, clutch pedal springs, and clutch cable bushing at
transmission. Lubricate suspension, axle, and steering
linkage more often when operating under dusty or
muddy conditions and in excessive off-road use.
Frequently power-washed vehicles will require more
frequent lubrication.(12)= Check steering system:
•Look for damaged, loose, or missing parts. Inspect
the steering linkage relay rod and tie rod ends for
looseness or lack of lubricant. Also look for
parts showing signs of wear or lack of lubrication.
Replace parts as needed. Also check steering gear
mounting bolts, pitman arm nut, gear housing
upper cover and side cover attaching bolts, steering
column mounting bolts and cardan joint clamp
bolts; tighten if necessary. See the service manual.
•Inspect power steering hoses, tubes, and fittings for
leaks. Hoses and lines must not be twisted, kinked,
or tightly bent. Make sure clips, clamps, supporting
tubes, and hoses are in place and properly
secured.
•Check steering gear for leakage around pitman
shaft and housing. If leakage is evident (lubricant
oozing out, not just oily film), leak should be
corrected immediately.
(13)= Check front and rear suspension. Look for
damaged, loose, or missing parts or parts showing signs
of wear or lack of lubrication. Replace parts as
needed.
6-24
Part C: Recommended Fluids
and Lubricants
Fluids and lubricants identified below by name, part
number, or specification may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine Oil
(Gasoline
Engine)Engine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certified for Gasoline Engines
starburst symbol. GM Goodwrench
®
oil meets all the requirements for
your vehicle. To determine the
proper viscosity for your vehicle’s
engine, see “Engine Oil” in the
Index.
Engine Oil
(DURAMAX
®
Diesel Engine)Engine oil with the letters CI-4 or
CH-4 is best for your vehicle. The
CI-4 or CH-4 designation may
appear either alone or in
combination with other API
designations, such as API CI-4/SL.
These letters show American
Petroleum Institute levels of quality.
To determine the preferred viscosity
for your vehicle’s diesel engine, see
“Engine Oil” in the Index.
Engine Oil
(Caterpillar
®
Diesel Engine)See the Caterpillar
®Operation &
Maintenance Manual for engine oil
recommendations.
Usage Fluid/Lubricant
Engine Coolant
(Caterpillar
®
Diesel Engine)See the Caterpillar
®Operation &
Maintenance Manual for engine
coolant recommendations.
Engine Coolant
(Gasoline
Engine &
DURAMAX
®
Diesel)50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant
(Gas and DURAMAX®Engines) on
page 5-38orEngine Coolant
(Caterpillar
®Diesel Engines) on
page 5-40.
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Clutch Bearing
LubricantClutch Bearing Lubricant
(GM Part No. 12378484 or
equivalent NLGI #3 consistency).
Exhaust Brake
Ball Joint Cap
LubricantHigh-Temperature Grease
(GM Part No. U.S. 1051344, in
Canada 903037) or NLGI #3
consistency.
Power Steering
SystemDEXRON
®-VI Automatic
Transmission Fluid.
Manual
Transmission
(Except ZF
6-Speed)Synthetic Manual Transmission Fluid
(GM Part No. U.S. 12345724, in
Canada 10953510).
6-33
Usage Fluid/Lubricant
Manual
Transmission
(ZF 6-Speed)Synthetic Transmission Fluid
approved to Allison Transmission
®
specification TES-295
(GM Part No. U.S. 12378515, in
Canada 88900701).
Automatic
TransmissionSee the Allison Transmission
®
Operator’s Manual for correct
transmission fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front Wheel
Bearings
(Except Oil
Filled Hubs)Wheel bearing lubricant meeting
requirements of NLGI #2,
Category GC or GC-LB
(GM Part No. U.S. 1051344, in
Canada 993037).
Front Wheel
Bearings with
Oil Filled HubsSAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675, in
Canada 10953512).
Transfer Case
(Four-Wheel
Drive)DEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specification”
on the label.
Usage Fluid/Lubricant
Front Axle
(Four-Wheel
Drive)SAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675, in
Canada 10953512).
Rear Axle and
Rear HubsSAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675, in
Canada 10953512).
Rear Axle Shift
Motor LubricantRefrigerant Oil
(GM Part No. U.S. 5416939, in
Canada 10953496).
Propshafts and
SplinesWheel bearing lubricant meeting
requirements of NLGI #2,
Category GC or GC-LB
(GM Part No. U.S. 1051344, in
Canada 993037).
Cab — Door
Hinges and
LatchesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579, in
Canada 992887).
Weatherstrip
SqueaksSynthetic Grease with Teflon,
Superlube (GM Part No.
U.S. 12371287, in
Canada 10953437).
6-34
Engine
Air Cleaner/Filter.........................................5-35
Alarm and Automatic Shutdown.....................2-20
Battery.......................................................5-58
Change Engine Oil Light...............................3-40
Check and Service Engine Soon Light............3-38
Checks Before Operating..............................2-24
Coolant..............................................5-38, 5-40
Coolant Heater............................................2-26
Coolant Temperature Gage...........................3-36
Diesel Engine Exhaust Brake........................2-27
Exhaust.....................................................2-45
Exhaust Restrictor.......................................2-22
Fan Breakage............................................... 5-5
Fan Noise..................................................5-47
High Idle System.........................................2-21
Oil .....................................................5-24, 5-28
Oil Life System...........................5-31, 5-33, 5-34
Overheating................................................5-40
Overspeed Warning Light..............................3-40
Reduced Power Light...................................3-42
Shutdown Warning Light...............................3-40
Speed Limiter.............................................3-28
Starter Over-Crank Protection........................2-12
Starting Your Diesel.....................................2-15
Starting Your Gasoline..................................2-13Entry Lighting.................................................3-17
Event Data Recorders (EDR)............................. 7-6
Exhaust Brake Indicator Light...........................3-41
Exhaust Restrictor...........................................2-22
Extender, Safety Belt.......................................1-28
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-35
Filter Minder Gage..........................................3-46
Finish Damage...............................................5-89
Fixed Mast Antenna........................................3-67
Flashers, Hazard Warning.................................. 3-6
Flat Tire........................................................5-82
Fluid
Automatic Transmission................................5-36
Manual Transmission....................................5-37
Power Steering...........................................5-47
Windshield Washer......................................5-48
Four-Wheel Drive....................................2-35, 5-65
Front Axle......................................................5-66
Front Wheel Bearings with Oil-Filled Hubs..........5-73
5
Fuel............................................................... 5-6
Additives...................................................... 5-6
Diesel Engine Fuel........................................ 5-7
Filling a Portable Fuel Container....................5-21
Filling Your Tank..........................................5-20
Filter..........................................................5-70
Filter Replacement.......................................5-18
Fuels in Foreign Countries............................5-19
Gage .........................................................3-45
Gasoline Octane........................................... 5-6
Gasoline Specifications.................................. 5-6
Primary Filter and Water Separator................5-71
Running Out of Fuel....................................5-17
Secondary Filter and Water Separator/Heater....5-71
Very Cold Weather Operation........................5-10
Water in Fuel..............................................5-10
Water in Warning Light.................................3-46
What Fuel to Use.......................................... 5-8
Fuses
Fuses and Circuit Breakers...........................5-93
Instrument Panel Fuse Block.........................5-94
Underhood Fuse Block.................................5-96
Windshield Wiper.........................................5-93G
Gage
Air Pressure...............................................3-47
Check Gages Warning Light..........................3-44
Engine Coolant Temperature.........................3-36
Filter Minder...............................................3-46
Fuel..........................................................3-45
Hourmeter..................................................3-47
Oil Pressure...............................................3-38
Speedometer..............................................3-27
Tachometer.................................................3-27
Transmission Temperature.............................3-41
Voltmeter Gage...........................................3-32
Gasoline
Octane........................................................ 5-6
Specifications............................................... 5-6
Gasoline Engine, Starting.................................2-13
GM Mobility Reimbursement Program.................. 7-5
6
L
Lamps
Dome ........................................................3-16
Exterior......................................................3-14
Marker.......................................................3-16
Reading.....................................................3-17
LATCH System
Child Restraints...........................................1-41
Light
Airbag Off..................................................3-30
Airbag Readiness........................................3-29
Anti-Lock Brake System Warning...................3-35
Brake System Warning.................................3-33
Change Engine Oil......................................3-40
Charging System.........................................3-31
Check Gages Warning.................................3-44
Daytime Running Lamps Indicator..................3-43
Differential Lock Indicator..............................3-42
Engine Overspeed Warning...........................3-40
Engine Shutdown Warning............................3-40
Exhaust Brake Indicator................................3-41
Highbeam On.............................................3-43
Low Coolant Warning...................................3-37
Low Oil Level.............................................3-39
Low Washer Fluid Warning...........................3-44
Malfunction Indicator....................................3-38Light (cont.)
Range Inhibit Warning Indicator.....................3-33
Reduced Engine Power................................3-42
Safety Belt Reminder...................................3-28
Safety Belt Reminder Tone...........................3-28
Service Transmission Warning.......................3-32
Trailer Anti-Lock Brake System Warning..........3-36
Wait to Start Indicator..................................3-37
Water in Fuel Warning.................................3-46
Lighting
Entry.........................................................3-17
Loading Your Vehicle.......................................4-34
Locks
Door ........................................................... 2-6
Power Door.................................................. 2-7
Loss of Control...............................................4-17
Low Coolant Warning Light..............................3-37
Low Washer Fluid Warning Light.......................3-44
M
Maintenance, Normal Replacement Parts..........5-104
Maintenance Schedule
At Each Fuel Fill.........................................6-28
At Least Once a Year..................................6-32
At Least Twice a Year..................................6-29
8
Maintenance Schedule (cont.)
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-28
PartC-Recommended Fluids and
Lubricants...............................................6-33
PartD-Maintenance Record........................6-35
Scheduled Maintenance................................. 6-5
Scheduled Maintenance Supplements............... 6-4
Using.......................................................... 6-4
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-38
Manual Transmission
Fluid..........................................................5-37
Operation...................................................2-31
Manual Windows.............................................. 2-9
Marker Lamps................................................3-16
Mirrors
Manual Rearview Mirror................................2-47
Outside Convex Mirrors................................2-48
Outside Heated Mirrors................................2-48
Outside Manual Mirrors................................2-47
Outside Power Mirrors..................................2-47N
New Vehicle Break-In......................................2-11
Noise Control System, Tampering......................5-67
Normal Maintenance Replacement Parts...........5-104
O
Odometer......................................................3-27
Odometer, Trip...............................................3-27
Off-Road Recovery..........................................4-15
Oil
Change Engine Oil Light...............................3-40
Engine...............................................5-24, 5-28
Low Oil Level Light......................................3-39
Pressure Gage............................................3-38
Oil, Engine Oil Life System..............5-31, 5-33, 5-34
Older Children, Restraints................................1-28
Other Service Items
Air Conditioning System...............................5-74
Automatic Ether Injection System...................5-72
Front Wheel Bearings with Oil-Filled Hubs.......5-73
Fuel Filter...................................................5-70
Primary Fuel Filter and Water Separator.........5-71
Secondary Fuel Filter and Water
Separator/Heater......................................5-71
9