Page 250 of 357

CAR MAINTENANCE
248
It is however wise to remember that Pro-
grammed Maintenance does not complete-
ly cover all the car’s requirements: also in
the initial period before 20,000 km service
coupon and later, between one coupon and
another, ordinary care is still necessary such
as for example routinely checking and top-
ping up the level of fluids, checking the tyre
pressure, etc...
WARNINGThe Programmed Mainte-
nance coupons are specified by the Manu-
facturer. The failure to have them carried out
may invalidate the warranty.
The Programmed Maintenance service is
carried out by all Alfa Romeo Authorized Ser-
vices, at pre-established times.If during each operation, in addition to the
ones programmed, the need arises for fur-
ther replacements or repairs, these may be
carried out only with the explicit agreement
of the customer.
WARNINGYou are advised to contact
Alfa Romeo Authorized Services in the event
of any minor operating faults, without wait-
ing for the next service coupon.
PROGRAMMED
MAINTENANCECorrect maintenance is essential for en-
suring long car life under the best conditions.
This is why Alfa Romeo has programmed
a series of checks and maintenance opera-
tions every 20,000 km.
WARNINGAt 2000 km from the main-
tenance deadline, the Infocenter display will
show “SCHEDULED SERVICE WITHIN” which
is shown again turning the ignition key to
MAR, every 200 km. For further details,
see “Service” in the “Display Infocenter”
paragraph in “Getting to know your car”
chapter.
C C
A A
R R
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
Page 251 of 357

CAR MAINTENANCE
249
SCHEDULED MAINTENANCE PROGRAMME
20 40 60 80 100 120 140 160 180
Thousands of km
●●●●●●●●●
●●●●●●●●●
●●●●●●●●●
●●●●●●●●●
●●●●●●●●●
●●●●
●●●●●●●●●
●●●●●●●●●
●●
●●
●●●●
●●●●●
●●●●
●●●●
●●
Check tyre conditions/wear and adjust pressure if necessary
Check operation of lighting system (headlights, direction indicators, hazard lights,boot lights, passenger compartment lights, glovebox light, warning lights, etc..)Check operation of windscreen wiper/washer system, adjust spray jetsCheck position/wear of windscreen/rearscreen wiper bladesCheck front disk brake pad wear indicatorCheck conditions of rear disk brake pads
Sight check for the conditions of: exterior bodywork, underbody protection,
pipes and hoses (exhaust - fuel - brakes), rubber parts (boots - sleeves - bushes - etc.)Check for bonnet and boot lock cleanness, lever cleanness and lubricationCheck condition of timing drive beltSight check for conditions of Poly-V accessory drive beltCheck/adjust handbrake lever strokeCheck/adjust valve clearance (1.9 JTD 8V versions)Check petrol engine exhaust emissionsCheck engine smoke (diesel versions)Check operation of antievaporation system (petrol engines)
Page 254 of 357

CAR MAINTENANCE
252
WARNING
Engine oil
Should prevailing use of the car be under
one of the following specially heavy condi-
tions:
– trailer or caravan towing
– dusty roads
– short distances (less than 7-8 km) re-
peated and with external temperatures be-
low zero.
– frequently idling engines or long distance
low speed driving (e.g. taxis or door-to-door
deliveries) or in case of a long term inac-
tivity.
Replace engine oil more frequently than
required on
SERVICE SCHEDULE
.WARNING
Fuel oil filter
The variety of the degree of purity of the
fuel oil in commerce may make it necessary
to change the fuel oil filter more frequently
than stated in the Scheduled Maintenance
Programme. If the engine is “sobbing” it
is a sign that the filter needs changing.WARNING
Air cleaner
Using the car on dusty roads, change the
air cleaner more frequently than stated in
the Scheduled Maintenance Programme.
For any doubts about the intervals be-
tween engine oil and air cleaner changes
in relation to how the car is used, contact
Alfa Romeo Authorized Services.
Page 255 of 357

CAR MAINTENANCE
253
Car maintenance should be
entrusted to Alfa Romeo
Authorized Services. For
routine and minor maintenance op-
erations you wish to carry out
yourself, always make sure you
have the proper equipment, genuine
Alfa Romeo spare parts and the
necessary fluids; do not however
carry out these operations if you
have no experience.
WARNING
Pollen filter
If the car is used frequently in dusty or
heavily polluted environments it is advisable
to replace the filtering element more fre-
quently; in particular it should be replaced if
a reduction of the amount of air admitted to
the passenger compartment is noted. WARNING
Battery
You are recommended to have the battery
charge conditions checked, preferably at the
onset of winter, to avoid the possibility of
freezing the electrolyte.
This check should be carried out more fre-
quently if the car is used prevailingly for
short journeys, or if it is fitted with services
that absorb high amounts of current per-
manently with the ignition key off, especially
if installed in the after market.
In the case of use of the car in hot climates
or particularly harsh conditions, it is wise
to check the level of the battery fluid (elec-
trolyte) at more frequent intervals than stat-
ed in the Scheduled Maintenance Pro-
gramme.
Page 265 of 357

CAR MAINTENANCE
263
WARNINGBrake and hydraulic clutch
fluid is hygroscopic (i.e. it absorbs moisture).
For this reason, if the car is mainly used in
areas with a high degree of atmospheric hu-
midity, the fluid should be replaced at more
frequent intervals than specified in the
Scheduled Maintenance Programme.
BRAKE AND HYDRAULIC
CLUTCH FLUID
(fig. 20)
From time to time check the instrument
panel warning light x
by pressing cover
(B) of the reservoir (A) (with the ignition
key at MAR) instrument panel warning
light should come on.
fig. 20
A0B0157m
When loosening the reser-
voir cap do not allow the
fluid to come into contact
with painted parts. If it does, wash
it off immediately with water.
Brake and clutch fluid is
poisonous and highly cor-
rosive. In the event of accidental
contact, wash the parts involved
immediately with neutral soap and
water, then rinse thoroughly. See
a doctor at once if the fluid is swal-
lowed.
WARNING
Symbol
π
on the contain-
er indicates synthetic type
brake fluid distinguishing it from
the mineral kind. Using mineral
type fluids damages the special
rubber braking system gaskets be-
yond repair.
WARNING
Page 267 of 357

CAR MAINTENANCE
265
DIESEL FILTERDRAINING CONDENSATION
WATER
Water in the supply circuit
can seriously damage the
whole injection system and
cause malfunctions to engine oper-
ation. Should the warning lamp
c
turn on, available for the provid-
ed versions/markets, contact as
soon as possible the Alfa Romeo
Authorised Service for drainage op-
erations.
When the car is habitual-
ly driven in dusty areas,
the cleaner should be
changed at shorter intervals than
those given in the Programmed
Maintenance Schedule.Any attempt to clean the
air cleaner may cause se-
rious engine damage.
AIR FILTERThe air cleaner is connected to the tem-
perature and air flow sensors which send the
electrical signals needed for correct opera-
tion of the injection and ignition system to
the control unit.
It must therefore always be in perfect con-
ditions to ensure correct operation of the en-
gine, low consumption and exhaust emis-
sion levels.
If they are not carried out
correctly and with the due
precautions, the operations
involving cleaner replacement de-
scribed herein may compromise the
safety of the car.
This operation should be carried
out by Alfa Romeo Authorized Ser-
vices.
Page 268 of 357

CAR MAINTENANCE
266
BATTERYThe battery is of the “Limited Mainte-
nance” type and is fitted with an optical in-
dicator (A-fig. 23) for checking the elec-
trolyte level and charge.
Under normal conditions of use the elec-
trolyte does not need topping up with dis-
tilled water. To make sure that it is in effi-
cient conditions, at routine intervals check
the indicator on the battery cover which
should be dark in colour with a green cen-
tral area.
If the indicator is a bright light colour, or
dark without the green central area, contact
Alfa Romeo Authorized Services.Batteries contain sub-
stances that are very
harmful for the environ-
ment. You are advised to have the
battery changed at Alfa Romeo
Authorized Services, which are
properly equipped for disposing of
used batteries respecting nature
and the law.
POLLEN FILTER This has mechanical/electrostatic air fil-
tering actions, provided that the windows
and doors are shut.
Have the pollen filter checked once a year
by Alfa Romeo Authorized Services, prefer-
ably at the onset of summer.
If the car is mainly used in dusty or heav-
ily polluted areas, the filter should be
changed at more frequent intervals than
specified in the Scheduled Maintenance Pro-
gramme.
WARNINGThe failure to replace the fil-
ter can considerably reduce the effectiveness
of the climate control system.
fig. 23
A0B0147m
The liquid in the battery is
poisonous and corrosive.
Avoid contact with eyes and skin.
Do not bring naked flames or pos-
sible sources of sparks near to the
battery: risk of fire and explosion.
WARNING
Page 271 of 357

CAR MAINTENANCE
269
USEFUL HINTS TO EXTEND
THE LIFE OF YOUR BATTERYTo avoid quickly draining the battery and
to preserve its operating conditions over the
course of time, carefully follow the instruc-
tions below:
– The terminals must always be tightened.
– As far as possible, avoid keeping ser-
vices on for a long time with the engine
stopped (radio, hazard lights, parking lights,
etc.).
– When leaving the car parked in a
garage, make sure that the doors, bonnet,
boot and interior lids are properly shut to
prevent lights from staying on.
– Before doing any work on the electric
system, disconnect the battery negative ter-
minal.– If after purchasing the car, you wish to
install electrical accessories which need a
permanent electrical supply (alarm, hands-
free phone, radio-navigator with satellite an-
ti-theft function, etc.) contact Alfa Romeo
Authorized Services whose qualified per-
sonnel, in addition to suggesting the most
suitable devices from Lineaccessori Alfa
Romeo will be able to evaluate the total
electrical absorption, checking whether the
car’s electric system is able to support the
load required or whether a battery with high-
er capacity is necessary. In fact, these de-
vices continue to absorb current with the
ignition key off (car parked, engine off) and
may gradually drain the battery.
REPLACING THE BATTERYIf required, replace the battery with a gen-
uine spare part having the same specifica-
tions. If a battery with different specifica-
tions is fitted, the service intervals given in
the Programmed Maintenance Schedule in
this section will no longer be valid. Refer
to the instructions provided by the battery
manufacturer.