2005 YAMAHA YFZ450 air filter

OPERATION ............................................6-1
Starting a cold engine ...........................6-3
Starting a warm engine .........................6-9
Warming up...........................................6-9
Shifting ................................................6-11
To start out and accelerate .................6-13
To decelerate ......................................6-17
Engine break-in ...................................6-19
Parking ................................................6-23
Parking on a slope ..............................6-25
Accessories and loading .....................6-29
RIDING YOUR ATV..................................7-1
Getting to know your ATV .....................7-3
Ride with care and good judgement .....7-5
Be careful where you ride ...................7-27
Turning your ATV ................................7-41
Climbing uphill.....................................7-47
Riding downhill ....................................7-57
Crossing a slope .................................7-61
Crossing through shallow water ..........7-65
Riding over rough terrain ....................7-69
Sliding and skidding ............................7-71
What to do if ........................................7-75
What to do...........................................7-75
67
PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-3
Periodic maintenance/lubrication.......... 8-7
Panel removal and installation............ 8-17
Engine oil and oil filter element........... 8-23
Cooling system ................................... 8-41
Changing the coolant.......................... 8-45
Spark plug inspection ......................... 8-53
Air filter element cleaning ................... 8-65
Carburetor adjustment ........................ 8-73
Idle speed adjustment ........................ 8-75
Valve clearance adjustment ............... 8-75
Throttle lever adjustment .................... 8-77
Front brake pad inspection ................. 8-79
Rear brake pad inspection.................. 8-81
Brake fluid level inspection ................. 8-83
Brake fluid replacement ...................... 8-87
Front brake lever free play.................. 8-89
Brake pedal height adjustment ........... 8-91
Parking brake adjustment ................... 8-93
Adjusting the rear brake light switch ... 8-97
Clutch lever free play adjustment ....... 8-99
Drive chain slack check .................... 8-101
Drive chain slack adjustment ............ 8-103
Lubricating the drive chain................ 8-107
Cable inspection and lubrication....... 8-111
8
U5TG61.book Page 2 Friday, April 2, 2004 11:28 AM

4-41 1. Clamp screw
1. Vis de collier
1. Tornillo de la abrazadera
1. Hose
1. Durit
1. Manguera
Adjust the spring preload as follows.
1. Remove the seat. (See page 4-27 for seat re-
moval and installation procedures.)
2. Loosen the clamp screw at the carburetor
side, and then disconnect the air intake duct.
3. Disconnect the hose, and then remove the air
filter case by removing the bolts.
U5TG61.book Page 41 Friday, April 2, 2004 11:28 AM

4-43 1. Bolt (× 4) 2. Air filter case
1. Boulon (× 4) 2. Boîtier de filtre à air
1. Perno (× 4) 2. Caja del filtro de aire
1. Spring preload adjusting nut
2. Locknut 3. Special wrench
1.Écrou de réglage de la précontrainte de ressort
2. Contre-écrou 3. Clé spéciale
1. Tuerca de ajuste de precarga del resorte
2. Contratuerca 3. Llave especial
4. Loosen the locknut.
5. Turn the adjusting nut in direction
a to in-
crease the spring preload and in direction
b
to decrease the spring preload.NOTE:_ A special wrench can be obtained at a Yamaha
dealer to make this adjustment. _6. The length of the spring (installed) changes
1.5 mm per turn of the adjusting nut.
U5TG61.book Page 43 Friday, April 2, 2004 11:28 AM

4-45 A. Spring length
A. Longueur du ressort
A. Longitud del muelle
7. Tighten the locknut to the specified torque.CAUTION:_ Always tighten the locknut against the adjust-
ing nut, and then tighten it to the specified
torque. _8. Place the air filter case in the original position,
connect the air intake duct, and then tighten
the clamp screw at the carburetor side.
9. Install the bolts, and then connect the hose.
10. Install the seat.Measurement
A:
Installed length:
Minimum (hard): 237 mm
Standard: 244 mm
Maximum (soft): 251 mm
Tightening torque:
Locknut:
45 Nm (4.5 m·kgf)
U5TG61.book Page 45 Friday, April 2, 2004 11:28 AM

7-67
1. Air filter case check hose
1. Flexible de contrôle du boîtier de filtre à air
1. Manguera de comprobación de la caja del filtro de aire
Test your brakes after leaving the water. Do not
continue to ride your ATV without verifying that
you have regained proper braking ability.CAUTION:_ After riding your ATV in water, be sure to drain
the trapped water by removing the check hose
at the bottom of the air filter case. Wash the
ATV in fresh water if it has been operated in
salt water or muddy conditions. _
U5TG61.book Page 67 Friday, April 2, 2004 11:28 AM

8-7
EBU02621
PERIODIC MAINTENANCE/LUBRICATION
NOTE:_

For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.


For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance in-
tervals. However, keep in mind that if the ATV isn’t used for a long period of time, the month mainte-
nance intervals should be followed.
_
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1,200
(750)2,400
(1,500)2,400
(1,500)4,800
(3,000)
hours 20 75 150 150 300
Valves*Check valve clearance.
Adjust if necessary.
Cooling systemCheck for coolant leakage.
Repair if necessary.
Replace coolant every 24 months.Spark plugCheck condition.
Adjust gap and clean.
Replace if necessary.Air filter elementClean.
Replace if necessary.Every 20–40 hours
(More often in wet or dusty areas.)
Carburetor*Check starter (choke) operation.
Adjust engine idling speed.Crankcase breather
system*Check breather hose for cracks or damage.
Replace if necessary.Exhaust system*Check for leakage.
Tighten if necessary.
Replace gasket if necessary.Fuel line*Check fuel hose for cracks or damage.
Replace if necessary.Engine oil
Replace (Warm engine before draining).U5TG61.book Page 7 Friday, April 2, 2004 11:28 AM

8-8 * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
Engine oil filter element
Replace.Drive chain
Check and adjust slack/alignment/clean/lube.Front brake*Check free play/operation/fluid leakage/
See NOTE Page 8-9.
Correct if necessary.Rear brake*Check operation/fluid leakage/See NOTE Page 8-9.
Correct if necessary.Clutch*Check operation.
Adjust if necessary.Wheels*Check balance/damage/runout.
Replace if necessary.Wheel bearings*Check bearing assemblies for looseness/damage.
Replace if damaged.Steering system*Check operation.
Repair if damaged.
Check toe-in.
Adjust if necessary.Front and rear
suspension*Check operation.
Correct if necessary.Upper and lower arm
pivot and steering shaft*Lubricate every 6 months with lithium-soap-based grease.Rear arm pivot*
Lubricate every 6 months with lithium-soap-based grease.Fittings and fasteners*Check all chassis fittings and fasteners.
Correct if necessary.Lights and switches*Check operation.
Adjust headlight beams.
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1,200
(750)2,400
(1,500)2,400
(1,500)4,800
(3,000)
hours 20 75 150 150 300
U5TG61.book Page 8 Friday, April 2, 2004 11:28 AM

8-65 1. Air filter case check hose
1. Flexible de contrôle du boîtier de filtre à air
1. Manguera de comprobación de la caja del filtro de aire
1. Air filter case cover 2. Holder (× 3)
1. Couvercle du boîtier de filtre à air
2. Support (× 3)
1. Tapa de la caja del filtro 2. Soporte (× 3)
EBU14151
Air filter element cleaningNOTE:_ There is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case. _1. Remove the seat. (See page 4-27 for seat re-
moval and installation procedures.)
2. Remove the air filter case cover by unhook-
ing the holders.
U5TG61.book Page 65 Friday, April 2, 2004 11:28 AM