Page 17 of 343

LOCATION OF THE WARNING AND
SPECIFICATION LABELS .......................1-1
SAFETY INFORMATION .........................2-1
DESCRIPTION AND MACHINE
IDENTIFICATION.....................................3-1
Identification number records ...............3-3
Key identification number .....................3-5
Vehicle identification number ...............3-7
Model label ...........................................3-9
CONTROL FUNCTIONS..........................4-1
Main switch ...........................................4-1
Indicator lights ......................................4-3
Handlebar switches ..............................4-3
Throttle lever ........................................4-7
Speed limiter ........................................4-9
Front brake lever ................................4-13Brake pedal and rear brake lever .......4-15
Parking brake .....................................4-17
Shift pedal ..........................................4-19
Fuel tank cap ......................................4-19
Fuel cock ............................................4-21
Choke lever ........................................4-23
Seat ....................................................4-25
PRE-OPERATION CHECKS ...................5-1
Front and rear brakes ...........................5-5
Fuel ......................................................5-9
Engine oil ............................................5-11
Final gear oil .......................................5-15
Throttle lever ......................................5-17
Fittings and fasteners .........................5-17
Switches .............................................5-17
Battery ................................................5-17
Tires ...................................................5-19
How to measure tire pressure ............5-23
Tire wear limit .....................................5-25
EBU00015
CONTENTS
1
2
3
4
5
5TH-9-63 ~3 17/3/04 11:25 AM Page 16
Page 53 of 343
2-15
8Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed
and securely attached. Reduce speed and fol-
low instructions in this manual for carrying
cargo or pulling a trailer. Allow greater dis-
tance for braking.
w
8Always turn off the engine when refueling.
8Do not refuel right after the engine has
been running and is still very hot.
8Do not spill gasoline on the engine or
exhaust pipe/muffler when refueling.
Never refuel while smoking, or while in the
vicinity of sparks, open flames, or other
sources of ignition such as the pilot lights
of water heaters and clothes dryers.
Gasoline can catch fire. You could be
burned.
5TH-9-63 ~3 17/3/04 11:25 AM Page 52
Page 55 of 343
2-17
8When transporting the machine in another
vehicle, be sure it is kept upright and that
the fuel cock is in the "OFF" position.
Otherwise, fuel may leak out of the carbu-
retor or fuel tank.
8Gasoline is poisonous. If you should swal-
low some gasoline or inhale a lot of gaso-
line vapor, or get some gasoline in your
eyes, see your doctor immediately. If
gasoline spills on your skin, wash with
soap and water. If gasoline spills on your
clothing, change your clothes.
w
Always operate your ATV in an area with
adequate ventilation. Never start or run the
engine in a closed area. Exhaust fumes are
poisonous and may cause loss of con-
sciousness and death within a short time.
5TH-9-63 ~3 17/3/04 11:25 AM Page 54
Page 57 of 343
3-1
EBU00032
DESCRIPTION AND MACHINE
IDENTIFICATION
1. Seat 9. Rear brake lever
2. Front cover 10. Parking brake
3. Brake pedal 11. Neutral indicator light
4. Fuel cock 12. Front brake lever
5. Rear wheel 13. Throttle lever
6. Footrest 14. Main switch
7. Shift pedal 15. Fuel tank cap
8. Front wheel 16. Handlebar switches
NOTE:
The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
qw
e y
o!0
!1 !2
!3 !4 !5
!6
r
t
y u i
5TH-9-63 ~3 17/3/04 11:25 AM Page 56
Page 85 of 343
4-19
EBU00083
Shift pedal
This machine is equipped with a constant-mesh
3-speed transmission. The shift pedal is located
on the left side of the engine. Neutral is at the
bottom position.
EBU00092
Fuel tank cap
Remove the fuel tank cap by turning it counter-
clockwise.
q
3
2
1
N
q
1. Shift pedal N. Neutral position1. Pédale de sélection N. Position de la point mort1. Pedal del cambio N. Posición del punto muerto
1. Fuel tank cap
1. Bouchon de réservoir de carburant1. Tapón del depósito de combustible
5TH-9-63 4~5 17/3/04 11:25 AM Page 18
Page 87 of 343
4-21
EBU00093
Fuel cock
The fuel cock supplies fuel from the fuel tank to
the carburetor.
The fuel cock has three positions.
OFF: With the lever in this position fuel will not
flow. Always turn the lever to this position
when the engine is not running.
ON: With the lever in this position, fuel flows
to the carburetor. Normal riding is done
with the lever in this position.
RES: This indicates reserve. If you run out of
fuel while riding, turn the lever to this
position. THEN FILL THE FUEL TANK
AT THE FIRST OPPORTUNITY. After
refuelling, return the fuel cock lever to the
“ON” position.
5TH-9-63 4~5 17/3/04 11:25 AM Page 20
Page 93 of 343
5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Brakes9Check operation, condition and free play.
5-5–5-7, 8-41–8-49
9Adjust if necessary.
Fuel9Check fuel level.
9Fill with fuel if necessary.5-9–5-11
Engine oil9Check oil level.
9Fill with oil if necessary.5-11–5-15, 8-13–8-17
Final gear oil9Check for leakage. 5-15, 8-19–8-21
Throttle9Check for proper throttle cable operation. 5-17
Wheels and tires9Check tire pressure, wear and damage. 5-19–5-25, 8-57
Fittings and fasteners9Check all fittings and fasteners. 5-17
Battery9Check fluid level.
5-17, 8-59–8-65
9Fill with distilled water if necessary.
5TH-9-63 4~5 17/3/04 11:25 AM Page 26
Page 101 of 343
5-9
EBU09981
Fuel
Make sure there is sufficient gasoline in the
tank.
NOTE:
(for Europe only)
If knocking or pinging occurs, use a different
brand of gasoline or higher octane grade.
cC
Use only unleaded gasoline. The use of leaded
gasoline will cause severe damage to internal
engine parts, such as the valves and piston
rings, as well as to the exhaust system.
Recommended fuel:
Unleaded gasoline only
For Europe: Regular unleaded gasoline
only with a research octane
number of 91 or higher
Fuel tank capacity:
Total: 6.8 L
Reserve: 0.9 L
1. Filler tube 2. Fuel level1. Tube de remplissage 2. Niveau de carburant1. Tubo de llenado 2. Nivel de combustible
5TH-9-63 4~5 17/3/04 11:25 AM Page 34