2005 YAMAHA YFM660R brake

EBU00015
1-CONTENTS
LOCATION OF THE WARNING
AND SPECIFICATION LABELS ............. 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION ................................... 3-1
Identification number records .............. 3-3
Key identification number .................... 3-5
Vehicle identification number .............. 3-5
Model label ........................................... 3-7
CONTROL FUNCTIONS ........................ 4-1
Main switch........................................... 4-1
Indicator and warning lights ................. 4-3
Handlebar switches ........................... 4-11
Throttle lever ..................................... 4-15
Speed limiter ...................................... 4-17
Clutch lever ....................................... 4-19
Brake lever ......................................... 4-19
Brake pedal ........................................ 4-21
Parking brake lever ............................ 4-23
Shift pedal ......................................... 4-27
Reverse knob .................................... 4-27
1234
Fuel tank cap .................................... 4-29
Fuel cock............................................ 4-29
Starter (choke) .................................. 4-31
Seat.................................................... 4-33
Front shock absorber adjustment ...... 4-35
Rear shock absorber adjustment ....... 4-37
PRE-OPERATION CHECKS .................. 5-1
Front and rear brakes .......................... 5-5
Fuel ...................................................... 5-9
Engine oil ........................................... 5-13
Coolant............................................... 5-15
Chain ................................................. 5-17
Throttle lever ...................................... 5-19
Fittings and fasteners......................... 5-19
Lights ................................................. 5-19
Switches............................................. 5-19
Tires .................................................. 5-21
How to measure tire pressure ........... 5-25
Tire wear limit .................................... 5-27
5
U5LP64.book Page 1 Thursday, April 1, 2004 4:53 PM

OPERATION ...........................................6-1
Starting a cold engine ..........................6-3
Starting a warm engine ........................6-9
Warming up...........................................6-9
Reverse knob operation and
reverse driving ..................................6-11
Shifting ................................................6-15
To start out and accelerate .................6-17
To decelerate ......................................6-21
Engine break-in ...................................6-23
Parking ...............................................6-27
Parking on a slope ..............................6-29
Accessories and loading ....................6-33
RIDING YOUR ATV..................................7-1
Getting to know your ATV .....................7-3
Ride with care and good judgement .....7-5
Be careful where you ride ...................7-27
Turning your ATV ................................7-41
Climbing uphill.....................................7-47
Riding downhill ....................................7-57
Crossing a slope .................................7-61
Crossing through shallow water ..........7-65
Riding over rough terrain ....................7-69
Sliding and skidding ............................7-71
What to do if .......................................7-75
What to do ..........................................7-75
67
PERIODIC MAINTENANCE AND
ADJUSTMENT ........................................ 8-1
Owner’s manual and tool kit ................. 8-3
Periodic maintenance/lubrication.......... 8-7
Panel removal and installation ........... 8-17
Engine oil and oil filter cartridge ......... 8-19
Cooling system ................................... 8-35
Changing the coolant.......................... 8-39
Spark plug inspection ......................... 8-47
Air filter element cleaning ................... 8-53
Carburetor adjustment ........................ 8-59
Idle speed adjustment ........................ 8-61
Throttle lever adjustment ................... 8-63
Valve clearance adjustment .............. 8-65
Front and rear brake pad inspection... 8-67
Brake fluid level inspection ................. 8-69
Brake fluid replacement ...................... 8-73
Front brake lever free play.................. 8-75
Brake pedal height adjustment ........... 8-77
Parking brake adjustment ................... 8-79
Adjusting the rear brake light switch ... 8-83
Clutch lever free play adjustment ...... 8-85
Drive chain slack check ...................... 8-87
Drive chain slack adjustment .............. 8-89
Lubricating the drive chain ................. 8-91
Cable inspection and lubrication ........ 8-95
8
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Brake and shift pedal/brake and
clutch lever lubrication ..................... 8-95
Front upper and lower arm pivot
lubrication ......................................... 8-97
Rear arm pivot lubrication .................. 8-99
Wheel removal ................................. 8-103
Wheel installation ............................ 8-105
Battery ............................................. 8-107
Battery maintenance ....................... 8-111
Fuse replacement ............................ 8-113
Replacing a headlight bulb ............... 8-115
Tail/brake light bulb replacement ..... 8-125
Troubleshooting ............................... 8-127
Troubleshooting chart ...................... 8-129
CLEANING AND STORAGE .................. 9-1
A. Cleaning .......................................... 9-1
B. Storage ........................................... 9-7
SPECIFICATIONS ................................ 10-1
CONVERSION TABLE .......................... 11-1
91011U5LP64.book Page 3 Thursday, April 1, 2004 4:53 PM

2-13

Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such
as ice, go slowly and be very cautious in order
to reduce the chance of skidding or sliding out
of control.


Never operate an ATV in fast flowing water or
in water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.


Always be sure there are no obstacles or peo-
ple behind you when you operate in reverse.
When it is safe to proceed in reverse, go slowly.


Always use the size and type of tires specified
in this manual.


Always maintain proper tire pressure as de-
scribed in this manual.
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3-1
EBU00032
DESCRIPTION AND MACHINE
IDENTIFICATION1. Seat
2. Fuel tank cap
3. Engine oil tank
4. Brake pedal
5. Headlights
6. Fuel cock
7. Throttle stop screw
8. Coolant reservoir
9. Tail/brake light10. Shift pedal
11. Clutch lever
12. Handlebar switches
13. Parking brake lever
14. Main switch
15. Reverse knob
16. Throttle lever
17. Brake leverNOTE:The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
U5LP64.book Page 1 Thursday, April 1, 2004 4:53 PM

4-19 1. Clutch lever
1. Levier d’embrayage
1. Palanca de embrague
1. Brake lever
1. Levier de frein
1. Palanca del freno
EBU00069
Clutch lever
The clutch lever is located on the left handlebar
and the ignition circuit cut-off system is incorporat-
ed in the clutch lever holder. Pull the clutch lever to
the handlebar to disengage the clutch, and release
the lever to engage the clutch. The lever should be
pulled rapidly and released slowly for smooth
clutch operation. (Refer to “Starting a cold engine”
for a description of the ignition circuit cut-off sys-
tem.)
EBU00988
Brake lever
The brake lever is located on the right handlebar.
Pull it toward the handlebar to apply the front
brake.
U5LP64.book Page 19 Thursday, April 1, 2004 4:53 PM

4-21 1. Brake pedal
1. Pédale de frein
1. Pedal del freno
EBU00989
Brake pedal
The brake pedal is located on the right side of the
machine. Push down on the pedal to apply the rear
brake.
U5LP64.book Page 21 Thursday, April 1, 2004 4:53 PM

4-23 1. Parking brake lever (Locked position)
1. Levier de frein de stationnement (frein serré)
1. Palanca del freno de estacionamiento
(posición de bloqueo)
1. Parking brake lever (Unlocked position)
1. Levier de frein de stationnement (frein relâché)
1. Palanca del freno de estacionamiento
(posición de desbloqueo)
EBU14072
Parking brake lever
Use the parking brake when you have to start the
engine or park the machine, especially on a slope.
To apply the parking brake, move the parking
brake lever in direction
a. To release the parking
brake, move the parking brake lever in
direction
b.
U5LP64.book Page 23 Thursday, April 1, 2004 4:53 PM