2005 YAMAHA YD110 battery

Front fork inspection ...................................6-31vxys QksdZ dh tk¡pSteering inspection.....................................6-32LVs;¯jx dh tk¡pWheel bearings..........................................6-33ifg, dh cs;¯jxBattery .......................................................6-33cSV~jhFuse replacement.......................................6-36¶;wt+ dks cnyukHeadlight bulb replacement........................6-37gSM ykbV ds cYc dk cnyukTurn signal and taillight bulb replacement ...6-39eqM+us okys ¼VuZ½ flXuy rFkk ihNs dh ykbV ds cYc dks
cnyukFront wheel removal....................................6-40vxys ifg, dks gVkukFront wheel installaion................................6-41vxys ifg, dks yxkukRear wheel removal....................................6-42fiNys ifg, dks gVkukRear wheel installation...............................6-44fiNys ifg, dks yxkuk
fo"k; & lwph
TABLE OF CONTENTS
Clutch lever free play adjustment..............6-22
Dyp yhoj dh
,sM~tLVesaV
Front brake adjustment................... ......6-22vxyh czsd dh ,sM~tLVesaVRear brake adjustment............................6-23fiNyh cszd dh ,sM~tLVesaVBrake light switch adjustment..................6-24czsd ykbV cVu ¼fLop½ dh ,sM~tLVesaVChecking the brake shoes.......................6-24czsd 'kwt dh tk¡pDrive chain slack check...........................6-25MªkbZo pSu dh PG1_55.pmd2/25/2005, 10:04 AM 7

1
23456 7
10 98
DESCRIPTION
ewy xkM+h
ckb± & vkÑfr
1. Fuel cock (page 3-6)
2. Choke Lever (page 3-7)
3. Fuse(page 6-36)
4. Battery (page 6-33)
5. Storage Compartment(page 3-9)
b±/ku VSad
pksd yhoj
¶;wt+
cSV~jh
LVksjst dEikVZesaV
6. Toolkit(page 6-1)
7. Handle Seat(page 3-10)
8. Drive chain free play check window (page 6-25)
9. Side panel (L.H.) lock (page 6-7)
10. Shift pedal (page 3-4)
Vwy fdV
gSaMy lhV
MªkbZo psu ds <+hysiu dks tk¡p djus
dk LFkku
lkbM iSuy ¼ck;k¡½
f'k¶V ykWd iSMy
Left view
fooj.k
2.1
STANDARD VEHICLE
PG1_55.pmd2/25/2005, 10:04 AM 15

4.2
PRE-OPERATION CHECKS
IF WAITING AT TRAFFIC SIGNAL IS FOR LONG, SWITCH OFF THE ENGINE TO PROTECT
THE ENVIRONMENT AND TO LOWER FUEL CONSUMPTION
NOTE :Pre-operator checks should be made be made each time the Motorcycle is used. Such an inspection can be
accomplished in a very short time; and the added safety it assures is more than worth the time involved. WARNINGIf any item in the Pre-Operation Check is not working properly, have it inspected and repaired before operating
the Motorcycle.
ITEMPAGE CHECKS
Brake and clutch lever pivots
Center and sidestand pivot
Chassis fasteners
Fuel Tank
Lights, signals and switches
Battery
 Check for smooth operation.
 Lubricate if necessary.
 Check for proper operation.  Make sure that all nuts, bolts, and screws are properly tightened
 Tighten if necessary.
 Check fuel level.
 Fill with fuel if necessary.6-30
6-30
-
3-5, 3.6
3-2, 6-37
6-33, 6-35 Check for smooth operation.
 Lubricate if necessary.
 Check fluid level.
 Fill with distilled water if necessary.
PG1_55.pmd2/25/2005, 10:04 AM 29

6.4
1 4 . WHEEL BEARING
1 5 . STEERING BEARING
1 6 . FRONT FORKS
17.
1 8 . DRIVE CHAIN
19.
20.
2 1 . BATTERY
22.S.NO.ITEM OPERATION
SERVICE
FREE
PAIDEVERY
2000
KM
Check Bearing assembly for looseness, damage;
Replace if necessary.
Check Bearing assembly for looseness;
Correct if necessary.
Check operation/oil leakage. Repair if necessary.
Check all Chassis fittings and fasteners for looseness
Tighten as per specification.
Check operation and lubricate if necessary.
Check electrolyte level and top it up if necessary.
Check specific gravity and charge if required.
Check breather pipe for blockage and routing.
Check operation, free play, cable damage
Readjust or replace as required.Check chain slack, alignment. Adjust if necessary.
Clean & lubricate periodically.
CONTROL CABLES
-THROTTLE
-CLUTCH
-FRONT BRAKE
EVERY 10,000 km
••• ••
ABSORBER REAR SHOCK
NUTS, BOLTS AND
FASTENERS
CENTERSTAND AND
SIDE STAND
Replace grease
Replace grease
Replace oil
EVERY 10,000 km
EVERY 10,000 km
EVERY MONTH
PREVENTIVE MAINTENANCE SCHEDULE
IT IS RECOMMENDED THAT THE ABOVE BE SERVICED BY AUTHORIZED YMI DEALER.
SERVICE MORE FREQUENTLY WHEN THE VEHICLE IS DRIVEN IN DUSTY AREAS.
I-VIVII-VIIIIX-X XI-XV
BONUS
FREEPAID••• ••
••• ••
••• ••
••• ••
••• ••
••• ••
••• ••
Check operation/oil leakage. Repair if necessary.
*
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
PG1_55.pmd2/25/2005, 10:04 AM 40

1. Maximum level mark
vf/kdre Lrj dk fu'kku
2. Minimum level mark
U;wure Lrj dk fu'kku
Battery
cSV~jh
1. Battery is located inside the
L.H. side panel (for removal &
installation of L.H. side panel
please refer page 6-7).
cSV~jh ckb± rjQ ds iSuy esa fLFkr gS
¼ckb± vksj ds iSuy dks gVkus o yxkus
ds fy, Ñi;k i "B la±ñ
6-7
dks ns[ksa½
2. Open the lid.
^fyM* dks [kksy ysaA
3. Check the level of the battery
electrolyte and make sure that
the terminals are tight.3.
cSV~jh ds ^bysDVªksykbZV* ds Lrj ¼ysoy½
dh tk¡p djsa vkSj lqfuf'pr djsa dj
ysa fd cSV~jh ds V£euYl vPNh rjg
ls dls gq, gksaA
Top up with distilled water if the
electrolyte level is low.;fn ^bysDV ªksykbZV* dk Lrj de gks rks
bls Åij rd fMfLVYM okWVj* ls Hkj nsaA CAUTION :
When inspecting the battery, be
sure the breather hose is routed
correctly. If the breather hose is
positioned in such a way as to cause
battery electrolyte or gas to exit
onto the frame, structural and
cosmetic damage to the
Motorcycle can occur. lko/kkuh %cSV~jh dh tk¡p djrs le; ;g lqfuf'pr
dj ysa fd ^czhnj gkst+* lgh ekxZ ij
dke dj jgk gksA ;fn ^czhnj gkst*+ dks
bl rjg ls j[kk x;k gS fd cSV~jh dk
*bysDVªksykbZV* vFkok bldh xSl ckgj
fudydj Ýse ij vk tk,] blls
eksVjlkbfdy dh cukoV rFkk lqanjrk
dk uqdlku gks ldrk gSA
6.33
Wheel bearingsifg, dh cs;¯jxIf there is play in the front or rear
wheel hub or if the wheel does not
turn smoothly, have a YMI dealer
inspect the wheel bearings.;fn vxys rFkk fiNys ifg, ds ^gc* esa
fdlh rjg dk ^Iys* gS vFkok ifg;k lgh
rjhds ls ugha ?kwerk gS rks okbZñ,eñvkbZñ
Mhyj ls ifg, ds cs;¯jXl dh tk¡p djus
dks dgsaA
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
1 MAX
2 MIN
pg56_96.pmd2/25/2005, 9:59 AM 69

Antidote
fo"k uk'kd %
EXTERNAL: Flush with water.ckgjh ¼okg~;½ %
ikuh ls vPNh rjg ls
/kks ysaA
INTERNAL: Drink large quantities
of water or milk. Follow with milk
of magnesia, beaten egg, or
vegetable oil. Call a physician
immediately.vkarfjd %
cgqr vf/kd ek=kk esa ikuh
vFkok nw/k ih ysaA ckn esa lQsn feV~Vh
;qDr nw/k] QsaVk gqvk vaMk vFkok ouLifr
rsy dk lsou djsaA fpfdRld dks rqjar
cqyk ysaA
EYES: Flush with water for 15
minutes and get prompt medical
attention Batteries produce
explosive gases. Keep sparks,
flame, cigarettes etc., away.
Ventilate when charging or using
in an enclosed space. Always
shield your eyes when working
near batteries. KEEP OUT OF
REACH OF CHILDREN.
vk¡[kas % vk¡[kksa dks
15
feuV rd ikuh ls
vPNh rjg ls /kks,a vkSj tYnh ls MkDVj
dks fn[kk,aA cSV~jh] ls foLQksVd xSsl
fudyrh gS] fpaxkjh vkx dh yiV ¼ykS½
rFkk flxjsV bR;kfn ls bls nwj j[ksaA
can LFkku ij bls pkt+Z djrs le;
vFkok iz;ksx djrs le; gok ds vkus&tkus
ds LFkku dks [kqyk j[ksaA cSV~jh ds ut+nhd
dke djrs le; ges'kk viuh vk¡[kksa dks
gh j[ksaA
ENSURE THAT BATTERY ELECTROLYTE LEVEL IS MAINTAINED BETWEEN
MAX. AND MIN. MARKS. IF REQUIRED, ADD DISTILLED WATER ONLY
6.34
WARNINGBattery electrolyte is poisonous
and dangerous, causing severe
burns, etc. It contains sulfuric acid.
Avoid contact with skin, eyes or
clothing. psrkouhcSV~jh dk ^bysDV ªksykbZV* fo"kSyk vkSj
[krjukd gksrk gS ftlds laidZ esa vkuss
ij rst tyu bR;kfn gksrh gSA blesa
lY¶;wfjd vEy gksrk gSA bls Ropk]
vk¡[kksa rFkk diM+ksa ds lkFk laidZ gksus ls
cpk,aAPERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
pg56_96.pmd2/25/2005, 9:59 AM 70

Replenishing the battery fluidcSV~jh esa nzo ¼¶Y;wM½ dks iqu% HkjukA poorly maintained battery will
corrode and discharge quickly. The
battery fluid should be checked at
least once a month. The level
should be between the minimum
level and maximum level marks.
Use only distilled water if refilling
is necessary.lgh rjg ls ns[kHkky u djus ij cSV~jh
tax idM+ ysrh gS vkSj tYnh fMLpkt+Z gks
tkrh gSA cSV~jh ds nzo dks eghus esa de
ls de ,d ckj vo'; tk¡p ysuk pkfg,A
nzo dk Lrj ¼ysoy½ U;wre rFkk vf/kdre
fpUgksa ds e/; gksuh pkfg,A bls fQj ls
Hkjus ds fy, dsoy fMfLVYM okWVj dk
iz;ksx djsaA CAUTION :Normal tap water contains
minerals which are harmful to a
battery; therefore, refill only with
distilled water.
lko/kkuh %
Vadh ds lk/kkj.k ikuh esa [kfut inkFkZ
gksrs gSaA tks cSV~jh ds fy, gkfudkjd gks
ldrs gSaA blfy, dsoy fMfLVYM okWVj
ls gh bls iqu% HkjsA
WARNING
psrkouhbl ckr dk /;ku j[ksa fd cSV~jh dk nzo
eksVjlkbfdy dh pSu ij u fc[kjus
ik,A cSV~jh dk ¶Y;wM pSu dks det+ksj
dj ldrk gS] ftlls pSu dh dke djus
dh fe;kn de gks ldrh gS vkSj laHkor%
blls dksbZ nq?kZVuk Hkh ?kV ldrh gSA
lqfuf'pr djsa fd ^bysDV ªksykbZV* dk Lrj U;wure rFkk vf/kdre fu'kkuksa ds chp esa gh jgsA
;fn t+:jr iM+s rks dsoy ^fMfLVYM okWVj* dk gh iz;ksx djsaA
6.35
Take care not to spill battery fluid
on the chain causing shorter chain
life and possibly result in an
accident.
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
pg56_96.pmd2/25/2005, 9:59 AM 71

Battery storagecSV~jh dk HkaMkj.k ¼LVkssjsst½ %1. When the Motorcycle will not be
used for a month or longer,
remove the battery, fully charge
it and store it in a cool, dry place.
Completely recharge the battery
before reinstallation.
;fn eksVjlkbfdy dks ,d eghus ;k
mlls vf/kd le; rd iz;ksx ugha
fd;k tk jgk gks rks cSV~jh dks ckgj
fudky ysa] bls iwjh rjg ls pkt+Z djsa
vkSj BaMs rFkk lw[ks LFkku ij ^laHkky*
¼LVksj½ dj j[ksaA iqu% yxkus ls igys
bls iw.kZr;k nqckjk ls pkt+Z djsaA
2. If the battery will be stored for
longer than two months, check
the specific gravity of the fluid
at least once a month and fully
recharge the battery when it is
too low.
;fn cSV~jh dks nks eghus ls vf/kd
le; ls ^LVksj* djds j[kk x;k gks rks
eghus esa de ls de ,d ckj blds
nzo ds vkisf{kd ?kuRo ¼LisfLQd xzsfoVh½
dh tk¡p dj ysaa vkSj ;fn cgqr T;knk
de yxs rks cSV~jh dks iw.kZr;k pkt+Z
djsaA
3. Always make sure the
connections are correct when
putting the battery back in the
motorcycle. Make sure the
breather hose is properly
connected and is not
damaged or obstructed.
tc Hkh cSVjh dks nqckjk yxk;sa ;g
lqfuf'pr dj ysa fd cSV~jh ds dusD'ku
lgh rjhds ls yxs gksaA ;g Hkh
lqfuf'pr djsaa fd czhnj gkst+ dks Bhd
rjhds ls yxk;k ¼dusDV½ x;k gks
vkSj ;g {kfrxzLr vFkok :dk gqvk u
gksA
6.36
1. Main fuse
eq[; ¶;wt+ ¼eSu&¶;wt+½
Fuse replacement¶;wt+ dks cnyukThe fuse is located behind panel
A. (See page 6-7 for panel remove
and installation procedures.)^¶;wt+* iSuy ^,* ds ihNs yxk gksrk gSA
iSuy dks yxkus vkSj gVkus dh izfØ;k ds
fy, i "B la[;k
6-7
dks ns[ksa½A
If the fuse is blown, turn off the
main switch. Install a new fuse of
proper amperage. Turn on the
switches and see if the electrical
device operates. If the fuse
immediately blows again, consult
a YMI dealer.
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
2
pg56_96.pmd2/25/2005, 9:59 AM 72