TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Speedometer unit ...........................3-5
Handlebar switches ........................3-6
Clutch lever .....................................3-7
Shift pedal .......................................3-7
Brake lever .....................................3-8
Brake pedal ....................................3-8
Fuel tank cap ..................................3-8
Fuel .................................................3-9
Catalytic converter ........................3-10
Fuel cock ......................................3-10
Starter (choke) lever .....................3-11
Seats ............................................3-12
Helmet holder ...............................3-13
Storage compartment ...................3-13
Adjusting the shock absorber
assembly ...................................3-14
Luggage strap holders ..................3-16
Sidestand ......................................3-16
Ignition circuit cut-off system ........3-17PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting a cold engine .................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
panel ........................................... 6-5
Checking the spark plugs ............... 6-5
Engine oil ....................................... 6-7
Final gear oil ................................... 6-9
Cleaning the air filter element ...... 6-10
Adjusting the carburetors ............. 6-11
Adjusting the engine idling
speed ........................................ 6-11
Adjusting the throttle cable free
play ........................................... 6-12
Adjusting the valve clearance ...... 6-12
Tires ............................................. 6-13Spoke wheels .............................. 6-15
Adjusting the clutch lever free
play ........................................... 6-15
Adjusting the brake lever free
play ........................................... 6-16
Adjusting the rear brake light
switch ....................................... 6-17
Checking the front and rear
brake pads ................................ 6-17
Checking the brake fluid level ...... 6-18
Changing the brake fluid .............. 6-19
Checking and lubricating the
cables ....................................... 6-19
Checking and lubricating the
throttle grip and cable ............... 6-19
Checking and lubricating the
brake and shift pedals .............. 6-20
Checking and lubricating the
brake and clutch levers ............ 6-20
Checking and lubricating the
sidestand .................................. 6-21
Lubricating the rear suspension ... 6-21
Checking the front fork ................. 6-21
Checking the steering .................. 6-22
Checking the wheel bearings ....... 6-23
Battery ......................................... 6-23
Replacing the fuses ..................... 6-24
Replacing the headlight bulb ....... 6-26
Replacing a turn signal light bulb
or the tail/brake light bulb ......... 6-27U5YSE0E0.book Page 1 Tuesday, June 8, 2004 2:04 PM
INSTRUMENT AND CONTROL FUNCTIONS
3-3
3 To unlock the steering
Push the key in, and then turn it to
“OFF” while still pushing it.
WARNING
EWA10060
Never turn the key to “OFF” or
“LOCK” while the vehicle is moving,
otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident. Make
sure that the vehicle is stopped be-
fore turning the key to “OFF” or“LOCK”.
EAU10920
(Parking)
The steering is locked, the taillight and
auxiliary light are on, and the hazard
light can be turned on, but all other
electrical systems are off. The key can
be removed.
The steering must be locked before the
key can be turned to “”.
CAUTION:
ECA11020
Do not use the parking position for
an extended length of time, other-wise the battery may discharge.
EAU11002
Indicator and warning lights
EAU11020
Turn signal indicator light “”
This indicator light flashes when the
turn signal switch is pushed to the left or
right.
EAU11060
Neutral indicator light “”
This indicator light comes on when the
transmission is in the neutral position.
1. Push.
2. Turn.
1. Oil level warning light “”
2. Neutral indicator light “”
3. Turn signal indicator light “”
4. Engine trouble warning light “”
5. Immobilizer system indicator light “”
6. High beam indicator light “”
U5YSE0E0.book Page 3 Tuesday, June 8, 2004 2:04 PM
INDEX
AAir filter element, cleaning .................... 6-10
Auxiliary light bulb, replacing ................ 6-28BBattery .................................................. 6-23
Brake and clutch levers,
checking and lubricating ..................... 6-20
Brake and shift pedals,
checking and lubricating ..................... 6-20
Brake fluid, changing ............................ 6-19
Brake fluid level, checking .................... 6-18
Brake lever ............................................. 3-8
Brake lever free play, adjusting ............ 6-16
Brake pedal ............................................ 3-8CCables, checking and lubricating .......... 6-19
Carburetors, adjusting .......................... 6-11
Care ........................................................ 7-1
Catalytic converter ................................ 3-10
Clutch lever............................................. 3-7
Clutch lever free play, adjusting ........... 6-15DDimmer switch ........................................ 3-6EEngine break-in ...................................... 5-4
Engine idling speed .............................. 6-11
Engine oil ................................................ 6-7
Engine, starting a warm .......................... 5-2
Engine stop switch.................................. 3-6
Engine trouble warning light ................... 3-4FFinal gear oil ........................................... 6-9
Front and rear brake pads, checking .... 6-17
Front fork, checking .............................. 6-21Fuel ......................................................... 3-9
Fuel cock ............................................... 3-10
Fuel consumption, tips for reducing ........ 5-3
Fuel tank cap........................................... 3-8
Fuses, replacing .................................... 6-24
HHandlebar switches ................................. 3-6
Hazard switch.......................................... 3-7
Headlight bulb, replacing....................... 6-26
Helmet holder ........................................ 3-13
High beam indicator light......................... 3-4
Horn switch ............................................. 3-6IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-17
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-4
Indicator and warning lights .................... 3-3KKey identification number ........................ 9-1LLuggage strap holders .......................... 3-16MMain switch/steering lock ........................ 3-2
Model label .............................................. 9-2NNeutral indicator light .............................. 3-3OOil level warning light .............................. 3-4PPanel, removing and installing ................ 6-5
Parking ....................................................5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-6Periodic maintenance and
lubrication chart .................................... 6-2
Pre-operation check list .......................... 4-2
RRear brake light switch, adjusting ......... 6-17
Rear suspension, lubricating ................ 6-21SSafety information ................................... 1-1
Seats..................................................... 3-12
Shifting .................................................... 5-3
Shift pedal ............................................... 3-7
Shock absorber assembly, adjusting .... 3-14
Sidestand .............................................. 3-16
Sidestand, checking and lubricating ..... 6-21
Spark plugs, checking............................. 6-5
Specifications.......................................... 8-1
Speedometer unit ................................... 3-5
Starter (choke) lever ............................. 3-11
Starting a cold engine ............................. 5-1
Start switch ............................................. 3-6
Steering, checking ................................ 6-22
Storage ................................................... 7-3
Storage compartment ........................... 3-13
Supporting the motorcycle .................... 6-28TThrottle cable free play, adjusting ......... 6-12
Throttle grip and cable,
checking and lubricating ..................... 6-19
Tires ...................................................... 6-13
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-29
Troubleshooting chart ........................... 6-30
Turn signal indicator light ........................ 3-3
U5YSE0E0.book Page 1 Tuesday, June 8, 2004 2:04 PM