TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Speedometer unit ...........................3-5
Handlebar switches ........................3-6
Clutch lever .....................................3-7
Shift pedal .......................................3-7
Brake lever .....................................3-8
Brake pedal ....................................3-8
Fuel tank cap ..................................3-8
Fuel .................................................3-9
Catalytic converter ........................3-10
Fuel cock ......................................3-10
Starter (choke) lever .....................3-11
Seats ............................................3-12
Helmet holder ...............................3-13
Storage compartment ...................3-13
Adjusting the shock absorber
assembly ...................................3-14
Luggage strap holders ..................3-16
Sidestand ......................................3-16
Ignition circuit cut-off system ........3-17PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting a cold engine .................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
panel ........................................... 6-5
Checking the spark plugs ............... 6-5
Engine oil ....................................... 6-7
Final gear oil ................................... 6-9
Cleaning the air filter element ...... 6-10
Adjusting the carburetors ............. 6-11
Adjusting the engine idling
speed ........................................ 6-11
Adjusting the throttle cable free
play ........................................... 6-12
Adjusting the valve clearance ...... 6-12
Tires ............................................. 6-13Spoke wheels .............................. 6-15
Adjusting the clutch lever free
play ........................................... 6-15
Adjusting the brake lever free
play ........................................... 6-16
Adjusting the rear brake light
switch ....................................... 6-17
Checking the front and rear
brake pads ................................ 6-17
Checking the brake fluid level ...... 6-18
Changing the brake fluid .............. 6-19
Checking and lubricating the
cables ....................................... 6-19
Checking and lubricating the
throttle grip and cable ............... 6-19
Checking and lubricating the
brake and shift pedals .............. 6-20
Checking and lubricating the
brake and clutch levers ............ 6-20
Checking and lubricating the
sidestand .................................. 6-21
Lubricating the rear suspension ... 6-21
Checking the front fork ................. 6-21
Checking the steering .................. 6-22
Checking the wheel bearings ....... 6-23
Battery ......................................... 6-23
Replacing the fuses ..................... 6-24
Replacing the headlight bulb ....... 6-26
Replacing a turn signal light bulb
or the tail/brake light bulb ......... 6-27U5YSE0E0.book Page 1 Tuesday, June 8, 2004 2:04 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-27
6fected. Thoroughly clean off any dirt
and fingerprints on the headlight
bulb using a cloth moistened with al-
cohol or thinner.
5. Install the headlight bulb cover,
and then connect the coupler.
6. Install the headlight unit by install-
ing the screws.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU24281
Replacing a turn signal light
bulb or the tail/brake light bulb 1. Remove the lens by removing the
screws.2. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws.
CAUTION:
ECA10680
Do not overtighten the screws, oth-erwise the lens may break.
1. Do not touch the glass part of the bulb.
1. Screw
1. Screw
U5YSE0E0.book Page 27 Tuesday, June 8, 2004 2:04 PM
SPECIFICATIONS
8-3
8
Headlight:Bulb type:
Halogen bulbBulb voltage, wattage x quantity:Headlight:
12 V, 60 W/55.0 W × 1
Tail/brake light:
12 V, 5.0/21.0 W × 1
Front turn signal light:
12 V, 21.0 W × 2
Rear turn signal light:
12 V, 21.0 W × 2
Auxiliary light:
12 V, 4.0 W × 1
Meter lighting:
14 V, 1.4 W × 2
Neutral indicator light:
12 V, 1.7 W × 1
High beam indicator light:
12 V, 1.7 W × 1
Oil level warning light:
12 V, 1.7 W × 1
Turn signal indicator light:
12 V, 1.7 W × 1
Engine trouble warning light:
12 V, 1.7 W × 1
Immobilizer system indicator light:
LEDFuses:Main fuse:
30.0 A
Headlight fuse:
15.0 ASignaling system fuse:
10.0 A
Ignition fuse:
10.0 A
Parking lighting fuse:
10.0 A
Carburetor heater fuse:
15.0 A
Ignitor unit fuse:
5.0 A
Backup fuse:
10.0 A
U5YSE0E0.book Page 3 Tuesday, June 8, 2004 2:04 PM
INDEX
AAir filter element, cleaning .................... 6-10
Auxiliary light bulb, replacing ................ 6-28BBattery .................................................. 6-23
Brake and clutch levers,
checking and lubricating ..................... 6-20
Brake and shift pedals,
checking and lubricating ..................... 6-20
Brake fluid, changing ............................ 6-19
Brake fluid level, checking .................... 6-18
Brake lever ............................................. 3-8
Brake lever free play, adjusting ............ 6-16
Brake pedal ............................................ 3-8CCables, checking and lubricating .......... 6-19
Carburetors, adjusting .......................... 6-11
Care ........................................................ 7-1
Catalytic converter ................................ 3-10
Clutch lever............................................. 3-7
Clutch lever free play, adjusting ........... 6-15DDimmer switch ........................................ 3-6EEngine break-in ...................................... 5-4
Engine idling speed .............................. 6-11
Engine oil ................................................ 6-7
Engine, starting a warm .......................... 5-2
Engine stop switch.................................. 3-6
Engine trouble warning light ................... 3-4FFinal gear oil ........................................... 6-9
Front and rear brake pads, checking .... 6-17
Front fork, checking .............................. 6-21Fuel ......................................................... 3-9
Fuel cock ............................................... 3-10
Fuel consumption, tips for reducing ........ 5-3
Fuel tank cap........................................... 3-8
Fuses, replacing .................................... 6-24
HHandlebar switches ................................. 3-6
Hazard switch.......................................... 3-7
Headlight bulb, replacing....................... 6-26
Helmet holder ........................................ 3-13
High beam indicator light......................... 3-4
Horn switch ............................................. 3-6IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-17
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-4
Indicator and warning lights .................... 3-3KKey identification number ........................ 9-1LLuggage strap holders .......................... 3-16MMain switch/steering lock ........................ 3-2
Model label .............................................. 9-2NNeutral indicator light .............................. 3-3OOil level warning light .............................. 3-4PPanel, removing and installing ................ 6-5
Parking ....................................................5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-6Periodic maintenance and
lubrication chart .................................... 6-2
Pre-operation check list .......................... 4-2
RRear brake light switch, adjusting ......... 6-17
Rear suspension, lubricating ................ 6-21SSafety information ................................... 1-1
Seats..................................................... 3-12
Shifting .................................................... 5-3
Shift pedal ............................................... 3-7
Shock absorber assembly, adjusting .... 3-14
Sidestand .............................................. 3-16
Sidestand, checking and lubricating ..... 6-21
Spark plugs, checking............................. 6-5
Specifications.......................................... 8-1
Speedometer unit ................................... 3-5
Starter (choke) lever ............................. 3-11
Starting a cold engine ............................. 5-1
Start switch ............................................. 3-6
Steering, checking ................................ 6-22
Storage ................................................... 7-3
Storage compartment ........................... 3-13
Supporting the motorcycle .................... 6-28TThrottle cable free play, adjusting ......... 6-12
Throttle grip and cable,
checking and lubricating ..................... 6-19
Tires ...................................................... 6-13
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-29
Troubleshooting chart ........................... 6-30
Turn signal indicator light ........................ 3-3
U5YSE0E0.book Page 1 Tuesday, June 8, 2004 2:04 PM
INDEXTurn signal light bulb or
tail/brake light bulb, replacing ............. 6-27
Turn signal switch ................................... 3-6VValve clearance, adjusting .................... 6-12
Vehicle identification number .................. 9-1WWheel bearings, checking ..................... 6-23
Wheels .................................................. 6-15
U5YSE0E0.book Page 2 Tuesday, June 8, 2004 2:04 PM