2005 YAMAHA XVS1100A brake

PERIODIC MAINTENANCE AND MINOR REPAIR
6-27
6fected. Thoroughly clean off any dirt
and fingerprints on the headlight
bulb using a cloth moistened with al-
cohol or thinner.
5. Install the headlight bulb cover,
and then connect the coupler.
6. Install the headlight unit by install-
ing the screws.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU24281
Replacing a turn signal light
bulb or the tail/brake light bulb 1. Remove the lens by removing the
screws.2. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws.
CAUTION:
ECA10680
Do not overtighten the screws, oth-erwise the lens may break.
1. Do not touch the glass part of the bulb.
1. Screw
1. Screw
U5YSE0E0.book Page 27 Tuesday, June 8, 2004 2:04 PM

MOTORCYCLE CARE AND STORAGE
7-1
7
EAU26060
Care While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a motor-
cycle. Frequent and proper care does
not only comply with the terms of the
warranty, but it will also keep your
motorcycle looking good, extend its life
and optimize its performance.
Before cleaning
1. Cover the muffler outlets with plas-
tic bags after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
CAUTION:
ECA10770


Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.


Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use only
a soft, clean cloth or sponge
with mild detergent and water to
clean plastic.


Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent orthinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.


Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.


For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound afterwashing.
U5YSE0E0.book Page 1 Tuesday, June 8, 2004 2:04 PM

MOTORCYCLE CARE AND STORAGE
7-2
7 After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.NOTE:Salt sprayed on roads in the winter mayremain well into spring.
1. Clean the motorcycle with cold wa-
ter and a mild detergent, after the
engine has cooled down.
CAUTION:
ECA10790
Do not use warm water since it in-
creases the corrosive action of thesalt.
2. After drying the motorcycle, apply
a corrosion protection spray on all
metal, including chrome- and nick-
el-plated, surfaces to prevent cor-
rosion.
After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean-
er to remove any remaining dirt.5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the motorcycle dry completely
before storing or covering it.
WARNING
EWA11130


Make sure that there is no oil or
wax on the brakes or tires.


If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-nering behavior.
CAUTION:
ECA10800


Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.


Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
U5YSE0E0.book Page 2 Tuesday, June 8, 2004 2:04 PM

SPECIFICATIONS
8-2
8
Gear ratio:
1st:
40/17 (2.353)
2nd:
40/24 (1.667)
3rd:
36/28 (1.286)
4th:
32/31 (1.032)
5th:
29/34 (0.853)Chassis:Frame type:
Double cradle
Caster angle:
33.00 °
Trail:
132.0 mm (5.20 in)Front tire:Type:
With tube
Size:
130/90-16M/C 67S
Manufacturer/model:
DUNLOP/D404FRear tire:Type:
With tube
Size:
170/80-15M/C 77S
Manufacturer/model:
DUNLOP/D404G
Loading:Maximum load:
197 kg (434 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
225 kPa (33 psi) (2.25 kgf/cm²)
Rear:
225 kPa (33 psi) (2.25 kgf/cm²)
Loading condition:
90–197 kg (198–434 lb)
Front:
225 kPa (33 psi) (2.25 kgf/cm²)
Rear:
250 kPa (36 psi) (2.50 kgf/cm²)Front wheel:Wheel type:
Spoke wheel
Rim size:
16M/C x MT3.00Rear wheel:Wheel type:
Spoke wheel
Rim size:
15M/C x MT4.50Front brake:Type:
Dual disc brake
Operation:
Right hand operationRecommended fluid:
DOT 4
Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
140.0 mm (5.51 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
113.0 mm (4.45 in)Electrical system:Ignition system:
Transistorized coil ignition (digital)
Charging system:
A.C. magnetoBattery:Model:
GT14B-4
Voltage, capacity:
12 V, 12.0 Ah
U5YSE0E0.book Page 2 Tuesday, June 8, 2004 2:04 PM

SPECIFICATIONS
8-3
8
Headlight:Bulb type:
Halogen bulbBulb voltage, wattage x quantity:Headlight:
12 V, 60 W/55.0 W × 1
Tail/brake light:
12 V, 5.0/21.0 W × 1
Front turn signal light:
12 V, 21.0 W × 2
Rear turn signal light:
12 V, 21.0 W × 2
Auxiliary light:
12 V, 4.0 W × 1
Meter lighting:
14 V, 1.4 W × 2
Neutral indicator light:
12 V, 1.7 W × 1
High beam indicator light:
12 V, 1.7 W × 1
Oil level warning light:
12 V, 1.7 W × 1
Turn signal indicator light:
12 V, 1.7 W × 1
Engine trouble warning light:
12 V, 1.7 W × 1
Immobilizer system indicator light:
LEDFuses:Main fuse:
30.0 A
Headlight fuse:
15.0 ASignaling system fuse:
10.0 A
Ignition fuse:
10.0 A
Parking lighting fuse:
10.0 A
Carburetor heater fuse:
15.0 A
Ignitor unit fuse:
5.0 A
Backup fuse:
10.0 A
U5YSE0E0.book Page 3 Tuesday, June 8, 2004 2:04 PM

INDEX
AAir filter element, cleaning .................... 6-10
Auxiliary light bulb, replacing ................ 6-28BBattery .................................................. 6-23
Brake and clutch levers,
checking and lubricating ..................... 6-20
Brake and shift pedals,
checking and lubricating ..................... 6-20
Brake fluid, changing ............................ 6-19
Brake fluid level, checking .................... 6-18
Brake lever ............................................. 3-8
Brake lever free play, adjusting ............ 6-16
Brake pedal ............................................ 3-8CCables, checking and lubricating .......... 6-19
Carburetors, adjusting .......................... 6-11
Care ........................................................ 7-1
Catalytic converter ................................ 3-10
Clutch lever............................................. 3-7
Clutch lever free play, adjusting ........... 6-15DDimmer switch ........................................ 3-6EEngine break-in ...................................... 5-4
Engine idling speed .............................. 6-11
Engine oil ................................................ 6-7
Engine, starting a warm .......................... 5-2
Engine stop switch.................................. 3-6
Engine trouble warning light ................... 3-4FFinal gear oil ........................................... 6-9
Front and rear brake pads, checking .... 6-17
Front fork, checking .............................. 6-21Fuel ......................................................... 3-9
Fuel cock ............................................... 3-10
Fuel consumption, tips for reducing ........ 5-3
Fuel tank cap........................................... 3-8
Fuses, replacing .................................... 6-24
HHandlebar switches ................................. 3-6
Hazard switch.......................................... 3-7
Headlight bulb, replacing....................... 6-26
Helmet holder ........................................ 3-13
High beam indicator light......................... 3-4
Horn switch ............................................. 3-6IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-17
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-4
Indicator and warning lights .................... 3-3KKey identification number ........................ 9-1LLuggage strap holders .......................... 3-16MMain switch/steering lock ........................ 3-2
Model label .............................................. 9-2NNeutral indicator light .............................. 3-3OOil level warning light .............................. 3-4PPanel, removing and installing ................ 6-5
Parking ....................................................5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-6Periodic maintenance and
lubrication chart .................................... 6-2
Pre-operation check list .......................... 4-2
RRear brake light switch, adjusting ......... 6-17
Rear suspension, lubricating ................ 6-21SSafety information ................................... 1-1
Seats..................................................... 3-12
Shifting .................................................... 5-3
Shift pedal ............................................... 3-7
Shock absorber assembly, adjusting .... 3-14
Sidestand .............................................. 3-16
Sidestand, checking and lubricating ..... 6-21
Spark plugs, checking............................. 6-5
Specifications.......................................... 8-1
Speedometer unit ................................... 3-5
Starter (choke) lever ............................. 3-11
Starting a cold engine ............................. 5-1
Start switch ............................................. 3-6
Steering, checking ................................ 6-22
Storage ................................................... 7-3
Storage compartment ........................... 3-13
Supporting the motorcycle .................... 6-28TThrottle cable free play, adjusting ......... 6-12
Throttle grip and cable,
checking and lubricating ..................... 6-19
Tires ...................................................... 6-13
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-29
Troubleshooting chart ........................... 6-30
Turn signal indicator light ........................ 3-3
U5YSE0E0.book Page 1 Tuesday, June 8, 2004 2:04 PM

INDEXTurn signal light bulb or
tail/brake light bulb, replacing ............. 6-27
Turn signal switch ................................... 3-6VValve clearance, adjusting .................... 6-12
Vehicle identification number .................. 9-1WWheel bearings, checking ..................... 6-23
Wheels .................................................. 6-15
U5YSE0E0.book Page 2 Tuesday, June 8, 2004 2:04 PM