TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Speedometer ..................................3-5
Tachometer ....................................3-5
Self-diagnosis device ......................3-5
Multi-function display ......................3-6
Anti-theft alarm (optional) ...............3-7
Handlebar switches ........................3-7
Clutch lever .....................................3-9
Shift pedal .......................................3-9
Brake lever ...................................3-10
Brake pedal ..................................3-10
Fuel tank cap ................................3-11
Fuel ...............................................3-11
Fuel tank breather hose ................3-12
Catalytic converter ........................3-13
Fuel cock ......................................3-13
Starter (choke) lever .....................3-14
Seat ..............................................3-14
Helmet holder ...............................3-15
Storage compartment ...................3-15Adjusting the front fork ................. 3-16
Adjusting the shock absorber
assemblies ................................ 3-17
Luggage strap holders ................. 3-18
Sidestand ..................................... 3-18
Ignition circuit cut-off system ........ 3-19
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting a cold engine .................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing panels ..... 6-5
Checking the spark plugs ............... 6-7
Engine oil and oil filter element ...... 6-8
Cleaning the air filter element ...... 6-10
Adjusting the carburetors ............. 6-11Adjusting the engine idling
speed ........................................ 6-12
Checking the throttle cable free
play ........................................... 6-12
Valve clearance ........................... 6-13
Tires ............................................. 6-13
Cast wheels ................................. 6-16
Clutch lever free play ................... 6-16
Rear brake light switch
adjustment ................................ 6-16
Checking the front and rear
brake pads ................................ 6-17
Checking the brake and clutch
fluid levels ................................. 6-18
Changing the brake and clutch
fluids ......................................... 6-19
Drive chain slack .......................... 6-19
Lubricating the drive chain ........... 6-21
Checking and lubricating the
cables ....................................... 6-21
Checking and lubricating the
throttle grip and cable ............... 6-22
Checking and lubricating the
brake and shift pedals .............. 6-22
Checking and lubricating the
brake and clutch levers ............ 6-23
Checking and lubricating the
centerstand and sidestand ....... 6-23
Lubricating the swingarm
pivots ........................................ 6-24
Checking the front fork ................. 6-24U5WME2E0.book Page 1 Tuesday, August 3, 2004 11:40 AM
SPECIFICATIONS
8-3
8
Bulb voltage, wattage x quantity:Headlight:
12 V, 60 W/55.0 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 2
Front turn signal light:
12 V, 21.0 W × 2
Rear turn signal light:
12 V, 21.0 W × 2
Auxiliary light:
12 V, 4.0 W × 1
Meter lighting:
LED
Neutral indicator light:
12 V, 1.7 W × 1
High beam indicator light:
12 V, 1.7 W × 1
Oil level warning light:
12 V, 1.7 W × 1
Turn signal indicator light:
12 V, 1.7 W × 2
Immobilizer system indicator light:
LEDFuses:Main fuse:
40.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
15.0 A
Parking lighting fuse:
10.0 ABackup fuse:
10.0 A
U5WME2E0.book Page 3 Tuesday, August 3, 2004 11:40 AM
INDEXAAir filter element, cleaning..................... 6-10
Anti-theft alarm (optional)........................ 3-7
Auxiliary light bulb, replacing ................ 6-31BBattery................................................... 6-26
Brake and clutch fluid levels,
checking ............................................. 6-18
Brake and clutch fluids, changing ......... 6-19
Brake and clutch levers,
checking and lubricating ..................... 6-23
Brake and shift pedals,
checking and lubricating ..................... 6-22
Brake lever ............................................ 3-10
Brake pedal ........................................... 3-10CCables, checking and lubricating .......... 6-21
Carburetors, adjusting........................... 6-11
Care ........................................................ 7-1
Catalytic converter ................................ 3-13
Centerstand and sidestand,
checking and lubricating ..................... 6-23
Clutch lever ............................................. 3-9
Clutch lever free play ............................ 6-16DDimmer switch ........................................ 3-8
Drive chain, lubricating.......................... 6-21
Drive chain slack ................................... 6-19EEngine break-in ....................................... 5-4
Engine idling speed............................... 6-12
Engine oil and oil filter element ............... 6-8
Engine, starting a warm .......................... 5-2
Engine stop switch .................................. 3-8
FFront and rear brake pads, checking .... 6-17
Front fork, adjusting .............................. 3-16
Front fork, checking .............................. 6-24
Fuel....................................................... 3-11
Fuel cock .............................................. 3-13
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather hose........................ 3-12
Fuel tank cap ........................................ 3-11
Fuses, replacing ................................... 6-27HHandlebar switches ................................ 3-7
Hazard switch ......................................... 3-8
Headlight bulb, replacing ...................... 6-28
Helmet holder ....................................... 3-15
High beam indicator light ........................ 3-4
Horn switch ............................................. 3-8IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-19
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-4
Indicator and warning lights .................... 3-3KKey identification number ....................... 9-1LLuggage strap holders .......................... 3-18MMain switch/steering lock........................ 3-2
Model label ............................................. 9-2
Multi-function display .............................. 3-6NNeutral indicator light .............................. 3-3
OOil level warning light .............................. 3-4PPanels, removing and installing .............. 6-5
Parking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-8
Periodic maintenance and
lubrication chart .................................... 6-2
Pre-operation check list........................... 4-2RRear brake light switch, adjusting ......... 6-16SSafety information ................................... 1-1
Seat ....................................................... 3-14
Self-diagnosis device .............................. 3-5
Shifting .................................................... 5-3
Shift pedal ............................................... 3-9
Shock absorber assemblies,
adjusting ............................................. 3-17
Sidestand .............................................. 3-18
Spark plugs, checking ............................. 6-7
Specifications .......................................... 8-1
Speedometer........................................... 3-5
Starter (choke) lever.............................. 3-14
Starting a cold engine ............................. 5-1
Start switch.............................................. 3-8
Steering, checking................................. 6-25
Storage.................................................... 7-3
Storage compartment............................ 3-15
Swingarm pivots, lubricating ................. 6-24TTachometer ............................................. 3-5
Tail/brake light bulb, replacing .............. 6-30
U5WME2E0.book Page 1 Tuesday, August 3, 2004 11:40 AM