Page 81 of 864

GENERAL SPECIFICATIONS
2 - 2
SPEC
Oil capacity:
Engine oil
Periodic oil change 1.2 L (1.06 Imp qt, 1.27 US qt)
With oil filter replacement 1.3 L (1.14 Imp qt, 1.37 US qt)
Total amount 1.4 L (1.23 Imp qt, 1.48 US qt)
Coolant capacity (including all routes): 1.26 L (1.11 Imp qt, 1.33 US qt)
Air filter: Wet type element
Fuel:
Type Premium unleaded gasoline only with a
research octane number of 95 or higher.
Tank capacity 8.0 L (1.76 Imp gal, 2.11 US gal)
Reserve 1.1 L (0.24 Imp gal, 0.29 US gal)
Carburetor:
Type FCR-MX37
Manufacturer KEIHIN
Spark plug:
Type/manufacturer CR8E/NGK (resistance type)
Gap 0.7 ~ 0.8 mm (0.028 ~ 0.031 in)
Clutch type: Wet, multiple-disc
Transmission:
Primary reduction system Gear
Primary reduction ratio 57/17 (3.353)
Secondary reduction system Chain drive
Secondary reduction ratio 52/13 (4.000)
Transmission type Constant mesh, 5-speed
Operation Left foot operation
Gear ratio: 1st 31/13 (2.385)
2nd 28/16 (1.750)
3rd 28/21 (1.333)
4th 25/24 (1.042)
5th 22/27 (0.815)
Chassis: USA, ZA, CDN EUROPE, AUS, NZ
Frame type Semi double cradle←
Caster angle 27.5°27.1°
Trail 121 mm (4.76 in) 117 mm (4.61 in)
Tire:
Type With tube
Size (front) 80/100-21 51M (For USA, CDN and ZA)
90/90-21 54R (For EUROPE, AUS and NZ)
Size (rear) 100/100-18 59M (For USA, CDN and ZA)
130/90-18 69R (For EUROPE, AUS and NZ)
Tire pressure (front and rear) 100 kPa (1.0 kgf/cm
2, 15 psi)
1
2
3
4
5
6
7
Page 82 of 864
GENERAL SPECIFICATIONS
2 - 3
SPEC
Brake:
Front brake type Single disc brake
Operation Right hand operation
Rear brake type Single disc brake
Operation Right foot operation
Suspension:
Front suspension Telescopic fork
Rear suspension Swingarm (link type monocross suspension)
Shock absorber:
Front shock absorber Coil spring/oil damper
Rear shock absorber Coil spring/gas, oil damper
Wheel travel:
Front wheel travel 300 mm (11.8 in)
Rear wheel travel 305 mm (12.0 in)
Electrical:
Ignition system CDI
Generator system AC magneto
Battery type YTX5L-BS
Battery voltage/capacity 12 V/4 AH
Specific gravity 1.320
Headlight type: Quartz bulb (halogen)
Bulb wattage × quantity:
Headlight 12 V 60/55 W × 1
Taillight 12 V 21/5 W × 1
Page 88 of 864
MAINTENANCE SPECIFICATIONS
2 - 9
SPEC
Lubrication system:
Oil filter type Paper type ----
Oil pump type Trochoid type ----
Tip clearance 0.12 mm or less
(0.0047 in or less)0.20 mm
(0.008 in)
Side clearance 0.09 ~ 0.17 mm
(0.0035 ~ 0.0067 in)0.24 mm
(0.009 in)
Housing and rotor clearance 0.03 ~ 0.10 mm
(0.0012 ~ 0.0039 in)0.17 mm
(0.0067 in)
Cooling:
Radiator core size
Width 107.8 mm (4.2 in) ----
Height 220 mm (8.7 in) ----
Thickness 32 mm (1.26 in) ----
Radiator cap opening pressure 110 kPa (1.1 kg/cm
2, 15.6 psi) ----
Radiator capacity (total) 0.56 L (0.49 Imp qt, 0.59 US qt) ----
Water pump
Type Single-suction centrifugal pump ----Item Standard Limit
Page 91 of 864

MAINTENANCE SPECIFICATIONS
2 - 12
SPEC
CHASSIS
Item Standard Limit
Steering system:
Steering bearing type Taper roller bearing ----
Front suspension: USA, CDN EUROPE AUS, NZ, ZA
Front fork travel 300 mm (11.8 in)←←
Fork spring free length 460 mm (18.1 in)←←
Spring rate, STD K = 4.2 N/mm
(0.428 kg/mm,
24.0 lb/in)←K = 4.3 N/mm
(0.438 kg/mm,
24.5 lb/in)
Optional spring/spacer Yes←←
Oil capacity 715 cm
3
(25.2 Imp oz,
24.2 US oz) 725 cm3
(25.5 Imp oz,
24.5 US oz) 715 cm3
(25.2 Imp oz,
24.2 US oz)
Oil level 130 mm (5.12 in) 123 mm (4.84 in) 130 mm (5.12 in)
(From top of outer tube with inner
tube and damper rod fully com-
pressed without spring.)80 ~ 150 mm
(3.15 ~ 5.91 in)←←
Oil grade Suspension oil
“S1”←←
Inner tube outer diameter 48 mm (1.89 in)←←
Front fork top end 5 mm (0.20 in)←←
Rear suspension: USA, CDN EUROPE AUS, NZ, ZA
Shock absorber travel 129 mm (5.08 in)← ←
Spring free length260 mm (10.24 in)← ←
Fitting length 250 mm (9.84 in) 246 mm (9.69 in) 242.5 mm (9.55 in)
237.5 ~ 258.5 mm
(9.35 ~ 10.18 in)← ←
Spring rate, STD K = 50.0 N/mm
(5.10 kg/mm,
285.6 lb/in)K = 46.0 N/mm
(4.70 kg/mm,
263.2 lb/in)K = 50.0 N/mm
(5.10 kg/mm,
285.6 lb/in)
Optional spring Yes← ←
Enclosed gas pressure 1,000 kPa
(10 kg/cm
2,
142 psi)← ←
Swingarm:
Swingarm free play limit
End ---- 1.0 mm
(0.04 in)
Page 96 of 864

MAINTENANCE SPECIFICATIONS
2 - 17
SPEC
EC212300
ELECTRICAL
Item Standard Limit
Ignition system:
Advancer type Electrical ----
CDI:
Pickup coil resistance (color) 248 ~ 372 Ω at 20°C (68 °F)
(White – Red)----
CDI unit-model/manufacturer 5UM-80/YAMAHA (For USA) ----
5UM-90/YAMAHA (Except for USA) ----
Ignition coil:
Model/manufacturer 5UL-10/DENSO ----
Minimum spark gap 6 mm (0.24 in) ----
Primary coil resistance 0.08 ~ 0.10 Ω at 20 °C (68 °F) ----
Secondary coil resistance 4.6 ~ 6.8 kΩ at 20 °C (68 °F) ----
Charging system:
System type AC magneto ----
Model (stator)/manufacturer 5UM 10/YAMAHA ----
Normal output 14 V/120 W at 5,000 r/min ----
Charging coil resistance (color) 0.288 ~ 0.432 Ω at 20 °C (68 °F)
(White – Ground)----
Lighting coil resistance (color) 0.224 ~ 0.336 Ω at 20 °C (68 °F)
(Yellow – Ground)----
Rectifier/regulator:
Regulator type Semiconductor short circuit ----
Model/manufacture SH712AA/SHINDENGEN ----
Regulated voltage (AC) 13.0 ~ 14.0 V ----
Regulated voltage (DC) 14.1 ~ 14.9 V ----
Rectifier capacity (AC) 12 A ----
Rectifier capacity (DC) 8 A ----
Electric starting system:
Type Constant mesh ----
Starter motor:
Model/manufacturer 5UM01/YAMAHA ----
Operation voltage 12 V ----
Output 0.35 kW ----
Armature coil resistance 0.0189 ~ 0.0231 Ω at 20 °C (68 °F) ----
Brush overall length 7 mm (0.28 in) 3.5 mm (0.14 in)
Brush quantity 2 pcs. ----
Spring force 3.92 ~ 5.88 N
(400 ~ 600 g, 14.1 ~ 21.2 oz)----
Commutator diameter 17.6 mm (0.69 in) 16.6 mm (0.65 in)
Mica undercut (depth) 1.5 mm (0.06 in) ----
Page 216 of 864

3 - 25
INSP
ADJ
9. Fill:
Radiator
Engine
To specified level.
CAUTION:
Do not mix more than one type
of ethylene glycol antifreeze
containing corrosion inhibitors
for aluminum engine.
Do not use water containing
impurities or oil.
Recommended coolant:
High quality ethylene
glycol anti-freeze con-
taining anti-corrosion
for aluminum engine
Coolant 1 and water
(soft water) 2 mixing
ratio:
50%/50%
Coolant capacity:
0.9 L
(0.79 Imp qt,
0.95 US qt)
Handling notes of coolant:
The coolant is harmful so it should
be handled with special care.
WARNING
When coolant splashes to
your eye.
Thoroughly wash your eye
with water and see your doc-
tor.
When coolant splashes to
your clothes.
Quickly wash it away with
water and then with soap.
When coolant is swallowed.
Quickly make him vomit and
take him to a doctor.
10. Install:
Radiator cap
11. Fill:
Coolant reservoir tank
Midway
a between maximum
and minimum marks on the
tank.
LOWFULLCOOLANTa
9. Remplir:
Radiateur
Moteur
au niveau spécifié.
ATTENTION:
Ne pas mélanger différents types
d’antigel à l’éthylène glycol conte-
nant un agent anticorrosion pour
moteurs en aluminium.
Ne pas utiliser de l’eau contenant
des impuretés ou de l’huile.
Liquide de refroidissement
recommandé:
Antigel à l’éthylène gly-
col de haute qualité con-
tenant un agent anticor-
rosion pour moteurs en
aluminium
Rapport de mélange liquide
de refroidissement 1 et
eau (eau douce) 2:
50%/50%
Quantité de liquide de
refroidissement:
0,9 L
(0,79 Imp qt, 0,95 US qt)
Notes concernant la manipulation
du liquide de refroidissement:
Le liquide de refroidissement étant
dangereux, il doit être manipulé avec
une attention particulière.
AVERTISSEMENT
En cas de projection de liquide
de refroidissement dans les yeux:
rincer soigneusement les yeux à
l’eau et consulter un médecin.
En cas de projection de liquide
de refroidissement sur les vête-
ments:
rincer rapidement à l’eau claire
puis laver à l’eau savonneuse.
En cas d’ingestion de liquide de
refroidissement:
faire immédiatement vomir et
consulter un médecin dans les
plus brefs délais.
10. Monter:
Bouchon du radiateur
11. Remplir:
Vase d’expansion
A mi-hauteur a entre les repères
de niveau maximum et minimum
du réservoir.
ENGINE
MOTEUR