2005 YAMAHA VX110 fuel pump

7-35
E
–+ELECSTARTING SYSTEM
STARTING SYSTEM
WIRING DIAGRAM
WBrBRFREE
PUSHBWFREE
PUSH
Br BrFREE
PUSH
BW
W
BrBrBrBrR
RB/O
10A
10A
3A
30A20A
RR
B
BBR
BBr
BBr
B
B/W
B/O
B/O
B/R
P/R
P/R
P/W
P/W
B/O
B/WB/R
B/O
P/RP/W
W
W
WL
RY
G
O
W
O
OLG
W
Y
W
G/O
R/YY/G
BOL
BW
R/Y
Y/WL/R
B
B
G/OB/OG/OR/YB/O
R/Y
R/Y
R/Y
Y/W
Y/GL/R
Y
O
O
R
RL
R
B
BLBL
Y BrL R B
Br W
09
B
C DEF G
5 4
6
78 3 I
HJ1
2
A
1Battery
2Starter motor
3Fuse (30 A)
4Fuse (20 A)
5Fuse (3 A)
6Fuse (10 A)
7Fuse (10 A)
8Starter relay
9Main and fuel pump relay0Electronic control throttle valve
relay
ACam position sensor
BRemote control unit
CAntenna
DECM
EThrottle body assembly
FAccelerator position sensor
GElectric fuel pumpHStart switch
IEngine stop switch
JEngine shut-off switch
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7-37
E
–+ELECSTARTING SYSTEM
BATTERY
Refer to “ELECTRICAL” in Chapter 3.
WIRING CONNECTIONS
1. Check:
Wiring connections
Poor connections →
Properly connect.
FUSES
1. Check:
Fuses
Broken →
Replace.
NOTE:
The 3 A fuse is for the remote control unit
(Deluxe model only).
The 10 A fuse is for the main and fuel pump
relay and the electronic control throttle valve
relay.
The 20 A fuse is for main and fuel pump relay.
The 30 A fuse is for the main relay.
Fuse ratings:
3 A, 10 A, 20 A, 30 A
START SWITCH
1. Check:
Continuity
Out of specification →
Replace.
Start switch continuity
(natural color coupler)
Clip PositionLeads
Red Brown
Installed Free
Push
Removed Free
Push
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7-45
E
–+ELECOFF THROTTLE STEERING SYSTEM
OFF THROTTLE STEERING SYSTEM
WIRING DIAGRAM
10A
10A
3A
30A20A
RR
BBR
B/W
B/O
B/O
B/O
B/R
P/R
P/R
B/O
W/B
P/W
P/W
B/WB/R
B/O
P/RP/W
G
O
O
W
BW
O
OLG
W
W/BR/Y
W/LY/G
R/Y
BL
BPu/RPu/B
Pu/GPu/Y
R/Y
Y/WL/R
R/Y
R/Y
R/Y
R/YPu/G
Pu/Y
Pu/B
Pu/RR/Y
R/Y
R/Y
R/YY/W
Y/G
L/R
R
R
R
B
W/LBOW/LB/OO
R
98
0
0 0 0 ABC D E1
4
5
67 32
1Battery
2Starter motor
3Fuse (30 A)
4Fuse (20 A)
5Fuse (10 A)
6Fuse (10 A)
7Starter relay
8Main and fuel pump relay
9Electronic control throttle valve relay0Fuel injector
AECM
BThrottle body assembly
CAccelerator position sensor
DPickup coil
ESteering sensor
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7-48
E
–+ELECINDICATION SYSTEM
INDICATION SYSTEM
WIRING DIAGRAM
10A
10A
3A
30A20A
RR
BBR
BBr
BBr
B/OW/B
B/O
B/O
WR
Y
G
O
BW
Y
W
G/OW/B
Y/GR/Y
B
PB
Pu/RPu/B
Pu/GPu/Y
P/W
B/G
R/Y
W/B
B/Y
Y/WL/R
B/RB/W
B
B
BBP
P
PBBP
R/Y
B/G
G/OB/OG/O
P/W
B/OB/YB/YR/Y
R/Y
R/Y
B/LL/YL/B
R/YPu/G
Pu/Y
Pu/B
Pu/RR/Y
R/Y
R/Y
R/YB/YR/Y
R/Y
B/O
B/RR/Y
R/Y
R/YY/W
Y/GL/R
Y
P
P
O
O
R
R
R
B
G
BR
Y
B/YR/W
BRW
P
PB
B/LL/R
L/RL/B
B/WR
BW/BR/YL/RL/YL/B Gy B/G
YB/YR/Y
98
A
A A
A
G
G GG
H IJ K4 3
5
67 2 1
0
0 0
0
B
C
D
E
F LM
N
1Battery
2Fuse (30 A)
3Fuse (20 A)
4Fuse (3 A)
5Fuse (10 A)
6Fuse (10 A)
7Starter relay
8Main and fuel pump relay9Electronic control throttle valve
relay
0Ignition coil
ASpark plug
BCam position sensor
CEngine temperature sensor
DThermoswitch (engine)
EThermoswitch (exhaust)
FOil pressure switchGFuel injector
HRemote control unit
(Deluxe model only)
IECM
JPickup coil
KBuzzer
LFuel sender
MSpeed sensor
NMultifunction meter
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7-50
E
–+ELECINDICATION SYSTEM
FUSE
Refer to “STARTING SYSTEM”.
BATTERY
Refer to “ELECTRICAL” in Chapter 3.
MAIN AND FUEL PUMP RELAY
Refer to “IGNITION SYSTEM”.
ECM
Refer to “IGNITION SYSTEM”.
ENGINE TEMPERATURE SENSOR
Refer to “IGNITION SYSTEM”.
THERMOSWITCH (ENGINE)
Refer to “IGNITION SYSTEM”.
THERMOSWITCH (EXHAUST)
Refer to “IGNITION SYSTEM”.
REMOTE CONTROL UNIT
(DELUXE MODEL ONLY)
Refer to “REMOTE CONTROL SYS-
TEM (DELUXE MODEL ONLY)”.
BUZZER
1. Check:
Buzzer
Buzzer does not sound → Replace.
Checking steps:
Connect the battery (12 V) to the buzzer
coupler as shown.
Battery positive terminal →
Red (R) terminal 1
Battery negative terminal →
Black (B) terminal 2
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8-17
E
HULL
HOODHOSES
HOSES
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
HOSES REMOVAL
Follow the left “Step” for removal.
Fuel tank Refer to “FUEL TANK AND FUEL PUMP
MODULE” in Chapter 4.
Accelerator position sensor Refer to “Throttle cable inspection and
adjustment” in Chapter 3.
NOTE:
When removing the ventilation hose and
fuel tank breather hose, it is not necessary
to remove the fuel tank.
1 Band 8
2 Grommet 2
4
1 7
9
8
5
6
1
11
3
1
1
2
3
21
1
4
4.2 N • m (0.42 kgf • m, 3.0 ft • Ib)
(VENT)
(VENT)
FWD
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9-4
E
TRBL
ANLS
TROUBLE ANALYSIS
TROUBLE ANALYSIS
NOTE:
Before consulting the “TROUBLE ANALYSIS CHART,” check the following items.
1. Check that the battery is charged and that its specified gravity is within specification.
2. Check that there are no incorrect wiring connections.
3. Check that all wiring connections are properly secured and that they are not rusty.
4. Check that the engine shut-off cord (lanyard) is connect to the engine shut-off switch.
5. Check that fuel is reaching the fuel rail.
TROUBLE ANALYSIS CHART
Trouble mode Check elements
ENGINE WILL NOT START
HARD STARTING
ROUGH IDLING
HIGH IDLING
ENGINE STALLS
POOR ACCELERATION
ENGINE WILL NOT STOP
POOR PERFORMANCE
LIMITED ENGINE SPEED
OVERHEATING
LOW OIL PRESSURE
LOOSE STEERING
BILGE INCREASE
IRREGULAR WARNING INDICATION
POOR BATTERY CHARGING
Relative partReference
chapter
FUEL SYSTEM
Fuel tank 4
Fuel tank breather hose 4
Fuel hose 4
Fuel filter 4
Fuel pump 4
Fuel rail 4
Fuel injectors 4
Trolling speed 3
Air filter 3
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9-6
E
TRBL
ANLS
TROUBLE ANALYSIS
JET PUMP UNIT
Duct 6
Impeller 6
Intake grate 6
Bearings 6
Water inlet hose 6
Bilge hose 6
Bilge strainer 3
Bilge hose joint 6
ELECTRICAL
Ignition system, fuel control system
Pickup coils 7
ECM 7
Ignition coils 7
Slant detection switch 7
Engine stop switch 7
Engine shut-off switch 7
Spark plugs 3
Main and fuel pump relay 7
Electronic control throttle
valve relay7
Thermoswitch 7
Sensor assembly 7
Engine temperature
sensor7
Throttle body assembly
(throttle position sensor)7
Accelerator position
sensor7
Cam position sensor 7 Trouble mode Check elements
ENGINE WILL NOT START
HARD STARTING
ROUGH IDLING
HIGH IDLING
ENGINE STALLS
POOR ACCELERATION
ENGINE WILL NOT STOP
POOR PERFORMANCE
LIMITED ENGINE SPEED
OVERHEATING
LOW OIL PRESSURE
LOOSE STEERING
BILGE INCREASE
IRREGULAR WARNING INDICATION
POOR BATTERY CHARGING
Relative partReference
chapter
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