2005 YAMAHA TTR90 Ignition switch

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Page 54 of 364

YAMAHA TTR90 2005  Owners Manual 1 - 13
GEN
INFO
STARTING AND OPERATION
STARTING AND OPERATION
CAUTION:
Prior to operating the machine, perform
steps listed in pre-operation check list.
WARNING
Never start your engine or let it run f

Page 110 of 364

YAMAHA TTR90 2005  Owners Manual 2 - 18
SPEC
CABLE ROUTING DIAGRAM
TT-R90
1Crankcase breather hose
2Wire harness
3CDI magneto lead
4Starter cable
5Carburetor heating lead
6Engine stop switch lead
7Thermo switch
8Thermo switch lead
9S

Page 112 of 364

YAMAHA TTR90 2005  Owners Manual 2 - 19
SPEC
1Cable guide
2Brake cable
3Throttle cable
4Fuel tank breather hose
5Engine stop switch lead
6Air vent hose
7Air intake duct
8Ignition coil
9Cable guide
0Wire harness
ADamperBCDI unit lead

Page 118 of 364

YAMAHA TTR90 2005  Owners Manual 2 - 22
SPECCABLE ROUTING DIAGRAM
1Clamp
2Engine stop switch lead
3Main switch lead
4Start switch lead
5Brake cable
6Throttle cable
7Fuel tank breather hose
8Ignition coil
9Wire harness
0Starter relay

Page 184 of 364

YAMAHA TTR90 2005  Owners Manual 3 - 28
INSP
ADJ
FUSE INSPECTION (TT-R90E)
3. Replace: 
Blown fuse
WARNING
Never use a fuse with an amperage rating
other than that specified. Improvising or
using a fuse with the wrong amperage rat-

Page 312 of 364

YAMAHA TTR90 2005  Owners Manual 6 - 1
–+ELECELECTRICAL COMPONENTS AND WIRING DIAGRAM
EC600000
ELECTRICAL
EC610000
ELECTRICAL COMPONENTS AND WIRING DIAGRAM
TT-R90
EC611000
ELECTRICAL COMPONENTS
1CDI magneto
2CDI unit
3Ignition coil

Page 314 of 364

YAMAHA TTR90 2005  Owners Manual 6 - 2
–+ELEC
12
3
456
7
0
98
A
B
F
EC
D
ELECTRICAL COMPONENTS AND WIRING DIAGRAM
TT-R90E
EC611000
ELECTRICAL COMPONENTS
1Main switch
2“ENGINE STOP” 
switch
3Thermo switch
4Ignition coil
5CDI uni

Page 316 of 364

YAMAHA TTR90 2005  Owners Manual –+ELEC
6 - 3
IGNITION SYSTEM
EC620000
IGNITION SYSTEM
INSPECTION STEPS
Use the following steps for checking the possibility of the malfunctioning engine being attributable to
ignition system failure
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