2005 YAMAHA TTR125 boot

5 - 40
CHASFRONT FORK
12. Measure:
Oil level a
Out of specification → Adjust.
13. Install:
Fork spring
Washer
Spacer
(TT-R125/TT-R125E/TT-R125LW)
Cap bolt 1
Dust boot
NOTE:
Temporarily tighten the cap bolt.
ÅTT-R125/TT-R125E/TT-R125LW
ıTT-R125LWE
Standard oil level:
TT-R125/TT-R125E:
122 mm (4.80 in)
TT-R125LW:
130 mm (5.12 in)
TT-R125LWE:
125 mm (4.92 in)
From the top of the inner tube,
with the inner tube fully com-
pressed, and without the fork
spring.
1
Åı
Installation
1. Install:
Front fork
NOTE:
Temporarily tighten the pinch bolt (lower
bracket).
Do not tighten the pinch bolt (upper bracket)
yet.
2. Tighten:
Cap bolt 1
3. Adjust:
Front fork top end a
ÅTT-R125/TT-R125E/TT-R125LW
ıTT-R125LWE
Front fork top end (standard) a:
Zero mm (Zero in)
a 1
ÅıT R..23 Nm (2.3 m · kg, 17 ft · lb)

5 - 41
CHAS
4. Tighten:
Pinch bolt (lower bracket) 1
Pinch bolt (upper bracket) 2
Screw (dust boot) 3
NOTE:
Make sure that the dust boot holes a are
positioned outward.
Tighten the screw (dust boot) until the top of
the dust boot is touching the lower bracket.
T R..60 Nm (6.0 m · kg, 43 ft · lb)
T R..25 Nm (2.5 m · kg, 18 ft · lb)
5. Install:
TT-R125/TT-R125E/TT-R125LW
Cap 1
FRONT FORK

5 - 62
CHAS
2. Install:
Oil seals 1
Collars 2
Bushing 3
Dust covers 4
Dust covers 5
Rubber boot 6
On relay arm.
NOTE:
Apply the molybdenum disulfide grease on the
bushing, collar, oil seal lip and dust cover lip.
3. Install:
Collar 1
Dust covers 2
On connecting arm.
NOTE:
Apply the molybdenum disulfide grease on the
collar and dust cover lip.
4. Install:
Relay arm 1
Bolt (relay arm)
Plain washer
Nut (relay arm)
TT-R125/TT-R125E/TT-R125LW
TT-R125LWE
On swingarm.
NOTE:
Apply the molybdenum disulfide grease on the
bolt (relay arm).
T R..70 Nm (7.0 m · kg, 50 ft · lb)
T R..53 Nm (5.3 m · kg, 38 ft · lb)
SWINGARM