2005 YAMAHA SUPERJET cooling

E
2
EJU01007
FEATURES AND
FUNCTIONS
Location of main components .............. 2-1
Operation of controls and other
functions ................................................... 2-3
Hood ....................................................... 2-3
Fuel tank filler cap .................................. 2-4
Fuel cock knob ....................................... 2-4
Engine stop switch ................................. 2-5
Engine shut-off switch ............................ 2-5
Choke knob ............................................ 2-6
Throttle lever .......................................... 2-6
Start switch ............................................. 2-6
Cooling water pilot outlet ....................... 2-7
Steering system ..................................... 2-7
Steering pole .......................................... 2-8
Engine overheat warning system .......... 2-9
Storage pouch ...................................... 2-10
UF1N73.book Page 1 Monday, May 10, 2004 10:37 AM

2-1
E
EJU01008
Location of main components
1Rope hole
Use to attach rope for transporting, mooring or
towing the watercraft in an emergency.
2Storage pouch
3Steering pole
Adjusts to suit operator’s riding posture.
4Handlebars
Use to control direction.
5Riding tray
Stand or kneel here for balance.
6Fuel tank filler cap
7Hood
8Steering cover9Hood latch
Locks the hood.
0Jet thrust nozzle
Changes the direction of jet thrust according
to handlebar position.
ACooling water pilot outlet
Use to verify cooling water flow.
BIntake grate
Prevents debris from getting into the jet pump.
CJet intake
DRide plate
EDrive shaft
Transmits power from the engine to the jet
pump.
UF1N73.book Page 1 Monday, May 10, 2004 10:37 AM

2-2
E
1Fire extinguisher container
Use to store the fire extinguisher.
2Fuel cock knob
Use to select either normal or reserve fuel flow
from the fuel tank to the carburetors, or to shut
off fuel flow.
3Choke knob
Use to start a cold engine.
4Clip
Insert into the engine shut-off switch to enable
starting of the engine.
Remove to stop the engine or prevent acci-
dental star ting of the engine or unauthorized
use of the watercraft.
5Start switch
Push to start the engine.
6Throttle lever
Use to accelerate and decelerate.
7Engine shut-off switch
Remove the clip to stop the engine and dis-
able it from starting.8Engine stop switch
Push to stop the engine normally.
9Engine shut-off cord (lanyard)
Attach to wrist so that the engine stops if the
operator falls off the watercraft.
0Bow
AFuel tank
BBattery
CSilencer
Prevents water from getting into the engine
and reduces air intake noise.
DSpark plugs/Spark plug caps
EMuffler
FWater separator
Traps water from the breather hose to the fuel
tank.
GFuel filter
HFlush hose connector
Use to flush the engine cooling water pas-
sages.
IElectrical box
Protects electrical components from water.
UF1N73.book Page 2 Monday, May 10, 2004 10:37 AM

2-7
E
EJU01130
Cooling water pilot outlet
This watercraft is equipped with a cooling
water pilot outlet.
When the engine is running, cooling
water is circulated in the engine, and then it
is discharged from the pilot outlet.
To check for proper operation of the cool-
ing system, check that water is being dis-
charged from the pilot outlet. If water is not
being discharged from the outlet, cooling
water may not be circulating in the engine.
When this occurs, stop the engine and
check for the cause. (See pages 2-9 and 5-3
for further instructions.)
NOTE:@ If the cooling water passages are dry, it will
take about 20 seconds for the water to reach
the outlet after the engine is started.
@
EJU01021
Steering system
Your watercraft can be steered by turning
the handlebars 1 the same direction you
wish to travel.
When the handlebars are turned, the
angle of the jet thrust nozzle 2 is changed,
and the direction of the watercraft is
changed accordingly. Since the strength of
the jet thrust determines the speed and
direction of a turn, the throttle must always
be open when attempting a turn, except at
trolling speed.
UF1N73.book Page 7 Monday, May 10, 2004 10:37 AM

2-9
E
EJU01131
Engine overheat warning
system
This model is equipped with an engine
overheat warning system.
If the engine starts to overheat, the
engine speed will be limited to about
3,400 r/min.
When this occurs, check for water dis-
charge at the cooling water pilot outlet. If
there is no discharge of water, reduce the
engine speed and beach the watercraft, and
then check the intake grate and impeller for
clogging.
WARNING@ Before attempting to remove weeds or
debris from the intake grate or impeller,
shut the engine off and remove the clip
from the engine shut-off switch. Severe
injury or death could result from coming
in contact with the rotating parts of the
jet pump.
@
CAUTION:@ If you cannot locate and correct the
cause of the overheating, consult a
Yamaha dealer. Continuing to operate at
higher speeds could result in severe
engine damage.
@
UF1N73.book Page 9 Monday, May 10, 2004 10:37 AM

3-5
E
EJU01346
Pre-operation checks
EJU01347
Pre-operation check list
Before operating this watercraft, perform the checks in the following check list. See the
accompanying text in this chapter for details on how to perform the checks.
WARNING@ If any item in the pre-operation check list is not working properly, have it inspected
and repaired before operating the watercraft, otherwise an accident could occur.
@
NOTE:@ Pre-operation checks should be made thoroughly each time the watercraft is used. This pro-
cedure can be completed in a short time. It is worth the time spent to assure safety and reli-
ability.
@
ITEM ROUTINE PAGE
Engine compar tment Remove the hood to ventilate the engine com-
partment. Check for fuel vapors and loose elec-
trical connections.3-6
Bilge Check for water and fuel and remove if neces-
sary.3-8
Throttle lever Check that the throttle lever springs back
smoothly.3-10
Steering system Check for proper operation. 3-10
Fuel Check fuel level and add if necessary.
Check the hoses and tank for leakage.3-7
Water separator Check for water and drain if necessary. 3-7
Battery Check electrolyte level and battery condition. 3-8
Hood Check that the hood latches are properly
secured.2-3
Hull Check the hull for cracks or other damage. 3-6
Jet unit Check for debris and remove if necessary. 3-11
Fire extinguisher Check condition and replace if necessary. 3-9
Engine shut-off cord Check condition and replace if frayed or broken. 3-11
Switches Check the start switch, engine stop switch, and
engine shut-off switch for proper operation.3-12
Cooling water pilot outlet Check that water is discharged while the engine
is running and the watercraft is in the water.3-12
UF1N73.book Page 5 Monday, May 10, 2004 10:37 AM

3-11
E
EJU01058
Jet unit
Carefully check the jet intake for weeds,
debris, or anything else that might restrict
the intake of water. If the intake is clogged,
cavitation could occur, reducing jet thrust,
and possibly damaging the jet pump.
In some cases, the engine may overheat
because of lack of cooling water, and dam-
age to the engine could result. Engine cool-
ing water is fed to the engine by the jet
pump. (See page 5-3 for jet intake cleaning
procedures.)
WARNING@
Keep away from intake grate while
engine is on. Items such as long hair,
loose clothing, or PFD straps can
become entangled in moving parts
resulting in severe injury or drowning.

Stop the engine and remove the clip
from the engine shut-off switch before
removing any debris or weeds, which
may have collected around the jet
intake.
@
EJU01059
Engine shut-off cord (lanyard)
Check that the engine shut-off cord is not
frayed or broken. If the cord is damaged,
replace it; never try to repair it or tie it
together.
UF1N73.book Page 11 Monday, May 10, 2004 10:37 AM

3-12
E
EJU18352
Switches
CAUTION:@ Do not run the engine of the watercraft
for more than 15 seconds on land with-
out supplying water, otherwise the
engine may overheat.
@
Check the start switch, the engine stop
switch, and the engine shut-off switch for
proper operation.
Push the start switch 1 to start the
engine. As soon as the engine starts run-
ning, push the engine stop switch 2 to ver-
ify that the engine stops immediately.
Restart the engine, and then pull the engine
shut-off cord 5 to remove the clip 4 from
the engine shut-off switch 3 to verify that
the engine stops immediately. (See pages
2-5 to 2-6 for information on proper opera-
tion of the start switch, the engine stop
switch, and the engine shut-off switch.)
EJU01320
Cooling water pilot outlet
Check that water comes out from the out-
let while the engine is running and the
watercraft is in the water.
UF1N73.book Page 12 Monday, May 10, 2004 10:37 AM