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EAU00462
PERIODIC MAINTENANCE AND MINOR REPAIR
Periodic maintenance and lubrication chart ............ 6-2
Checking the spark plug ......................................... 6-5
Final transmission oil .............................................. 6-6
Cleaning the air filter element ................................. 6-7
Adjusting the carburetor .......................................... 6-8
Adjusting the throttle cable free play ....................... 6-8
Tires ........................................................................ 6-9
Cast wheels .......................................................... 6-11
Adjusting the front brake lever free play ............... 6-11
Adjusting the rear brake lever free play ................ 6-11
Checking the front brake pads
and rear brake shoes ............................................ 6-12
Checking the brake fluid level ............................... 6-13
Changing the brake fluid ....................................... 6-14
Checking and lubricating the cables ..................... 6-14
6 Checking and lubricating the throttle grip
and cable .............................................................. 6-15
Lubricating the front and rear brake levers ........... 6-15
Checking and lubricating the centerstand ............. 6-15
Checking the front fork .......................................... 6-16
Checking the steering ........................................... 6-16
Checking the wheel bearings ................................ 6-17
Battery ................................................................... 6-17
Replacing the fuse ................................................ 6-19
Replacing a headlight bulb .................................... 6-20
Replacing a front turn signal light bulb .................. 6-21
Replacing a rear turn signal light bulb or
the tail/brake light bulb .......................................... 6-21
Troubleshooting .................................................... 6-21
Troubleshooting chart ........................................... 6-22
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PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAUM0072
Replacing a headlight bulb1. Remove front cover by removing
the screws.
2. Remove the headlight coupler.3. Remove the headlight bulb holder
by turning it 1/4 turn
counterclockwise.
4. Remove the defective bulb.
EW000119
Headlight bulbs get very hot.
Therefore, keep flammable products
away from a lit headlight bulb, and
do not touch the bulb until it hascooled down.
5. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
1. Screw (x4)1. Headlight bulb holder
1
ZAUM0530
6-20
1
1
ZAUM0529
6. Connect the headlight coupler and
install the front cover.
EC000105
Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the bulb,
and the bulb life will be adversely
affected. Thoroughly clean off any
dirt and fingerprints on the headlight
bulb using a cloth moistened withalcohol or thinner.
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SPECIFICATIONS
8
8-3 Electrical:
Ignition system type C.D.I
Charging system Flywheel magneto
BatteryModel GM4-3B, YB4L-B, FB4-B
Voltage/capacity 12 V / 4 Ah
Headlight type:Bulb
Bulbs (voltage/wattage x quantity):
Headlight 12V, 35W/35Wx1
Tail/brake light 12V, 5W/21Wx1
Turn signal light
Front 12V, 10Wx2
Rear 12V, 10Wx2
Meter lights 12V, 1.2Wx2
High beam indicator light 12V, 2Wx1
Turn signal indicator light 12V, 2Wx1
Oil level warning light 12V, 2Wx1
Fuel level warning light 12V, 2Wx1
Fuses:
Main fuse 7A