EAU00027
INSTRUMENT AND CONTROL FUNCTIONSMain switch / steering lock .................................................................. 3-1
Indicator and warning lights ................................................................ 3-2
Speedometer unit ................................................................................ 3-3
Handlebar switches ............................................................................. 3-4
Front brake lever ................................................................................. 3-4
Rear brake lever ................................................................................. 3-5
Fuel and 2-stroke engine oil tank caps ............................................... 3-5
Fuel ..................................................................................................... 3-6
2-stroke engine oil ............................................................................... 3-7
Catalytic converter .............................................................................. 3-7
Starter (choke) lever ........................................................................... 3-7
Kickstarter ........................................................................................... 3-8
Seat ..................................................................................................... 3-8
Luggage hook ..................................................................................... 3-8
Anti-theft device housing ..................................................................... 3-9
3
INSTRUMENT AND CONTROL FUNCTIONS
3
12
3
ZAUM0142
1
ZAUM0473
1
ZAUM0084
1. Horn switch “
”
2. Turn signal switch “
”
3. Dimmer switch “
,
”1. Start switch “
”1. Front brake lever
EAU00118
Handlebar switches
EAU00125
Turn signal switch “
”
To signal a right-hand turn, push this
switch to the right. To signal a left-hand
turn, push this switch to the left. When
released, the switch returns to the
center position. To cancel the turn si-
gnal lights, push the switch in after it
has returned to the center position.
EAU00129
Horn switch “
”
Press this switch to sound the horn.
EAU03888
Dimmer switch “
,
”
Set this switch to “
” for the high beam
and to “
” for the low beam.
EAUM0063
Start switch “
”
Push this switch while applying the front
or rear brake to crank the engine with
the starter.
EC000005
See page 5-1 for starting instruc-tions prior to starting the engine.
EAU03882
Front brake leverThe front brake lever is located on the
right handlebar grip. To apply the front
brake, pull this lever toward the
handlebar grip.
3-4
4
PRE-OPERATION CHECKS
ITEM CHECKS PAGE
NOTE :
Pre-operation checks should be made each time the scooter is used. Such an inspection can be accomplished in a veryshort time; and the added safety it assures is more than worth the time involved.
EWA00033
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operatingthe scooter.
4-2 •Check for damage.
Wheels and Tires•Check tire condition and tread depth.
6-9 — 6-10
•Check air pressure.
•Correct if necessary.
Brake levers•Make sure that operation is smooth.
3-4 — 3-5•Lubricate lever pivoting points if necessary.
Centerstand•Make sure that operation is smooth.
6-15•Lubricate pivot if necessary.
Chassis-fasteners•Make sure that all nuts, bolts and screws are properly tightened.
—•Tighten if necessary.
Instruments, lights•Check operation.
3-1 — 3-4, 6-20 — 6-21
signals and switches•Correct if necessary.
Battery•Check fluid level.
6-17
•Fill with distilled water if necessary.
OPERATION AND IMPORTANT RIDING POINTS
5
EAU01118
EW000129
•
Become thoroughly familiar
with all operating controls and
their functions before riding.
Consult a Yamaha dealer
regarding any control or
function that you do not
thoroughly understand.
•
Never start the engine or
operate it in a closed area for
any length of time. Exhaust fu-
mes are poisonous, and
inhaling them can cause loss of
consciousness and death
within a short time. Always
make sure that there is
adequate ventilation.
•
For safety, always start the
engine with the centerstanddown.
PUSH
ZAUM0332
ZAUM0367
EAU00415
Starting the engine1. Turn the key to “
*
”, then when
the oil level warning light comes
on, turn it to “
”.
ECA00045
For maximum engine life, never
accelerate hard when the engine iscold!
2. Turn the starter (choke) on and
completely close the throttle. (See
page 3-7 for starter (choke)
operation.)3. Start the engine by pushing the
start switch or by pushing the
kickstarter lever down, while
applying the front or rear brake.
NOTE :
If the engine fails to start by pushing
the start switch, release the switch, wait
a few seconds, and then try again. Each
starting attempt should be as short as
possible to preserve the battery. Do not
crank the engine more than 5 seconds
on any one attempt. If the engine does
not start with the starter motor, try usingthe kickstarter.
4. After starting the engine, move the
starter (choke) knob/lever back
halfway.
5-1
EAU00462
PERIODIC MAINTENANCE AND MINOR REPAIR
Periodic maintenance and lubrication chart ............ 6-2
Checking the spark plug ......................................... 6-5
Final transmission oil .............................................. 6-6
Cleaning the air filter element ................................. 6-7
Adjusting the carburetor .......................................... 6-8
Adjusting the throttle cable free play ....................... 6-8
Tires ........................................................................ 6-9
Cast wheels .......................................................... 6-11
Adjusting the front brake lever free play ............... 6-11
Adjusting the rear brake lever free play ................ 6-11
Checking the front brake pads
and rear brake shoes ............................................ 6-12
Checking the brake fluid level ............................... 6-13
Changing the brake fluid ....................................... 6-14
Checking and lubricating the cables ..................... 6-14
6 Checking and lubricating the throttle grip
and cable .............................................................. 6-15
Lubricating the front and rear brake levers ........... 6-15
Checking and lubricating the centerstand ............. 6-15
Checking the front fork .......................................... 6-16
Checking the steering ........................................... 6-16
Checking the wheel bearings ................................ 6-17
Battery ................................................................... 6-17
Replacing the fuse ................................................ 6-19
Replacing a headlight bulb .................................... 6-20
Replacing a front turn signal light bulb .................. 6-21
Replacing a rear turn signal light bulb or
the tail/brake light bulb .......................................... 6-21
Troubleshooting .................................................... 6-21
Troubleshooting chart ........................................... 6-22
PERIODIC MAINTENANCE AND MINOR REPAIR
6
6-4 20 * Front and rear
•Check operation.√√√√√ √
brake switches
21 Moving parts and cables•Lubricate.√√√√ √
22 * Throttle grip housing and•Check operation and free play.
cable•Adjust the throttle cable free play if necessary.√√√√ √
•Lubricate the throttle grip housing and cable.
23 * Lights, signals and•Check operation.
√√√√√ √
switches•Adjust headlight beam.
NO. Item
Check or maintenance job
ODOMETER READING (x 1,000 km)1ANNUAL
CHECK
6121824
EAU03541*
NOTE :•
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
•
Hydraulic brake service•Regularly check and, if necessary, correct the brake fluid level.•Every two years change the brake fluid.•Replace the brake hoses every four years and if cracked or damaged.
PERIODIC MAINTENANCE AND MINOR REPAIR
6
2 1
ZAUM0531
1
2
ZAUM05321. Lens
2. Screw (x2)
6-21
EAU01623
Replacing the tail/brake light
bulb1. Remove the tail/brake light lens by
removing the screws.
2. Remove the defective bulb by
pushing it in and turning it
counterclockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it
clockwise until it stops.
4. Install the lens by installing the
screws.
EC000108
Do not overtighten the screws,otherwise the lens may break.
EAU03497
Replacing a turn signal light
bulb1. Remove the turn signal light lens
by removing the screw.
2. Remove the defective bulb by
pushing it in and turning it
counterclockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it
clockwise until it stops.
4. Install the lens by installing the
screw.
ECA00065
Do not overtighten the screw,otherwise the lens may break.
EAU01008
TroubleshootingAlthough Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems
yourself. However, should your scoo-
ter require any repair, take it to a
Yamaha dealer, whose skilled
technicians have the necessary tools,
experience, and know-how to service
the scooter properly.
Use only genuine Yamaha replacement
parts. Imitation parts may look like
Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
1. Screw
2. Lens
SCOOTER CARE AND STORAGE
7
•
Do not use high-pressure
washers or steam-jet cleaners
since they cause water
seepage and deterioration in
the following areas: seals (of
wheel and swingarm bearings,
fork and brakes), electric
components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
•
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the
windshield. Test the product on
a small hidden part of the
windshield to make sure that it
does not leave any marks. If the
windshield is scratched, use a
quality plastic polishingcompound after washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.After riding in the rain, near the seaor on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely cor-
rosive in combination with water, carry
out the following steps after each ride
in the rain, near the sea or on salt-
sprayed roads.NOTE :
Salt sprayed on roads in the winter mayremain well into spring.1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down.
ECA00012
Do not use warm water since it
increases the corrosive action of thesalt.
2. Apply a corrosion protection spray
on all metal, including chrome-
and nickel-plated, surfaces to
prevent corrosion.
7-2