EAU00372
OPERATION AND IMPORTANT RIDING POINTS
Starting the engine .............................................................................. 5-1
Starting a warm engine ....................................................................... 5-2
Starting off ........................................................................................... 5-2
Acceleration and deceleration ............................................................. 5-3
Braking ................................................................................................ 5-3
Tips for reducing fuel consumption ..................................................... 5-3
Engine break-in ................................................................................... 5-4
Parking ................................................................................................ 5-5
5
OPERATION AND IMPORTANT RIDING POINTS
5
EAU03093
Tips for reducing fuel
consumptionFuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:•
Thoroughly warm up the engine.
•
Avoid high engine speeds during
acceleration.
•
Avoid high engine speeds with no
load on the engine.
•
Turn the engine off instead of
letting it idle for an extended
length of time (e.g., in traffic jams,
at traffic lights or at railroad
crossings).
EAU00436
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1,000 km. For this
reason, you should read the following
material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1,000 km. The various parts in the
engine wear and polish themselves to
the correct operating clearances.
During this period, prolonged full-
throttle operation or any condition that
might result in engine overheating must
be avoided.
EAUT0003*
0 - 150 km
Avoid operation above 1/3 throttle. Stop
the engine and let it cool for 5 to 10
minutes after every hour of operation.
Vary the speed of the scooter from time
to time. Do not operate it at one set
throttle position.150 - 500 km
Avoid prolonged operation above 1/2
throttle.
500 - 1,000 km
Avoid cruising speeds in excess of 3/4
throttle.
ECAT0001*
After 1,000 km of operation, be sureto replace the final transmission oil.
1,000 km and beyond
Avoid prolonged full throttle operation.
Vary speeds occasionally.
EC000049
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealercheck the vehicle.
5-4
PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU03686
Periodic maintenance and lubrication chartNOTE :•
The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
•
From 30,000 km, repeat the maintenance intervals starting from 6,000 km.
•
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
1 * Fuel line•Check fuel hoses and vacuum hose for cracks or damage.√√√√ √2 Spark plug•Replace.√√√√ √3 Air filter element•Clean.√√
•Replace.√√
4 * Battery•Check electrolyte level and specific gravity.
√√√√ √•Make sure that the breather hose is properly routed.
•Check operation, fluid level and vehicle for fluid leakage.
√√√√√ √
5 * Front brake(See NOTE on page 6-4.)
•Replace brake pads.Whenever worn to the limit
6 * Rear brake•Check operation and adjust brake lever freeplay.√√√√√ √
•Replace brake shoes.Whenever worn to the limit
7 * Brake hose•Check for cracks or damage.√√√√ √
•Replace. (See NOTE on page 6-4.)Every 4 years
8 * Wheels•Check runout and for damage.√√√√
ODOMETER READING (x 1,000 km)
NO. ItemCheck or maintenance job1
ANNUAL
CHECK
6121824
6-2
PERIODIC MAINTENANCE AND MINOR REPAIR
6
2 1
ZAUM0531
1
2
ZAUM05321. Lens
2. Screw (x2)
6-21
EAU01623
Replacing the tail/brake light
bulb1. Remove the tail/brake light lens by
removing the screws.
2. Remove the defective bulb by
pushing it in and turning it
counterclockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it
clockwise until it stops.
4. Install the lens by installing the
screws.
EC000108
Do not overtighten the screws,otherwise the lens may break.
EAU03497
Replacing a turn signal light
bulb1. Remove the turn signal light lens
by removing the screw.
2. Remove the defective bulb by
pushing it in and turning it
counterclockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it
clockwise until it stops.
4. Install the lens by installing the
screw.
ECA00065
Do not overtighten the screw,otherwise the lens may break.
EAU01008
TroubleshootingAlthough Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems
yourself. However, should your scoo-
ter require any repair, take it to a
Yamaha dealer, whose skilled
technicians have the necessary tools,
experience, and know-how to service
the scooter properly.
Use only genuine Yamaha replacement
parts. Imitation parts may look like
Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
1. Screw
2. Lens
PERIODIC MAINTENANCE AND MINOR REPAIR
6
6-22
EAU03473
Troubleshooting chart
EW000125
Keep away open flames and do not smoke while checking or working on the fuel system.
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check fluid, recharge,
check connections..
DryWet
Open the throttle halfway and operate
the electric starter.
SCOOTER CARE AND STORAGE
7
CareWhile the open design of a scooter
reveals the attractiveness of the
technology, it also makes it more
vulnerable. Rust and corrosion can
develop even if high-quality
components are used. A rusty exhaust
pipe may go unnoticed on a car,
however, it detracts from the overall
appearance of a scooter. Frequent and
proper care does not only comply with
the terms of the warranty, but it will also
keep your scooter looking good, extend
its life and optimize its performance.Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and
covers as well as all electrical
couplers and connectors,
including the spark plug cap, are
tightly installed.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such
products onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.Cleaning
ECA00011
•
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are used
on hard-to-remove dirt, do not
leave the cleaner on the affected
area any longer than instructed.
Also, thoroughly rinse the area off
with water, immediately dry it, and
then apply a corrosion protection
spray.
•
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use only
a soft, clean cloth or sponge with
mild detergent and water to clean
plastic.
•
Do not use any harsh chemical
products on plastic parts. Be sure
to avoid using cloths or sponges
which have been in contact with
strong or abrasive cleaning
products, solvent or thinner, fuel
(gasoline), rust removers or
inhibitors, brake fluid, antifreeze
or electrolyte.
7-1
SCOOTER CARE AND STORAGE
7
StorageShort-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover.
ECA00015
•
Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
•
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strongchemicals are stored.Long-term
Before storing your scooter for several
months:
1. Follow all the instructions in the
"Care" section of this chapter.
2. Drain the carburetor float
chamber by loosening the drain
bolt; this will prevent fuel deposits
from building up. Pour the drained
fuel into the fuel tank.
3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine
oil into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit
sparking during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
EWA00003
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turningthe engine over.
5. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground.
Alternatively, turn the wheels a
little every month in order to
prevent the tires from becoming
degraded in one spot.
7-4
SPECIFICATIONS
8
8-1 Model EW50
Dimensions:
Overall length 1,785 mm
Overall width 668 mm
Overall height 1,077 mm
Seat height 787 mm
Wheelbase 1,202 mm
Minimum ground clearance 185 mm
Minimum turning radius 1,800 mm
Weight:
Wet (with oil and a full fuel tank) 81 kg
Engine:
Engine type Air cooled, 2strokes
Cylinder arrangement Single cylinder, vertical
Displacement 49.2 cc
Bore x stroke 40.0 x 39.2 mm
Compression ratio 11.2:1
Starting system type Electric and kick starter
Lubrication system Separate lubrication
(Autolube)
Engine oil:
Type Yamalube 2
or 2 strokes engine oil
Classification Jaso FC or ISO EG-C, EG-D
Capacity 1.3 LFinal transmission oil:
Type SAE 10W30 type SE
Capacity 0.11L
Air filter type:Wet type element
Fuel:
Recommended fuel Regular unleaded gasoline
(RON 91 mini)
Fuel tank capacity 6.5 L
Carburetor:
Type/quantity TK ø12
Manufacturer TEIKEI
Spark plug:
Type / Manufacturer BR8HS / NGK or BR9HS/NGK
Spark plug gap 0.5—0.7 mm
Clutch type:Dry, centrifugal automatic
Transmission:
Primary reduction system Helical gear
Primary reduction ratio 52/13 (4.000)
Secondary reduction system Spur gear
Secondary reduction ratio 42/13 (3.230)
Transmission type V-belt automatic
Operation Centrifugal automatic type
Chassis:
Frame type Steel tube underbone
Caster angle 27°
Trail 90 mm
Specifications