OPERATION AND IMPORTANT RIDING POINTS
5-1
5
EAU15950
WARNING
EWA10270
Become thoroughly familiar
with all operating controls and
their functions before riding.
Consult a Yamaha dealer re-
garding any control or function
that you do not thoroughly un-
derstand.
Never start the engine or oper-
ate it in a closed area for any
length of time. Exhaust fumes
are poisonous, and inhaling
them can cause loss of con-
sciousness and death within a
short time. Always make sure
that there is adequate ventila-
tion.
Before starting out, make sure
that the sidestand is up. If the
sidestand is not raised com-
pletely, it could contact the
ground and distract the opera-
tor, resulting in a possible lossof control.
EAU36740
Starting the engine In order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:
The transmission is in the neutral
position.
The transmission is in gear with
the clutch lever pulled and the sid-
estand up.WARNING
EWA10290
Before starting the engine,
check the function of the igni-
tion circuit cut-off system ac-
cording to the procedure
described on page 3-20.
Never ride with the sidestanddown.
1. Turn the key to “ON” and make
sure that the engine stop switch is
set to “”.
CAUTION:
ECA15070
The following warning lights and in-
dicator light should come on for a
few seconds, then go off.
Fuel level warning light
Engine trouble warning light
Immobilizer system indicator
light
If a warning or indicator light does
not go off, see page 3-3 for the corre-
sponding warning and indicator
light circuit check.
2. Shift the transmission into the neu-
tral position.NOTE:When the transmission is in the neutral
position, the neutral indicator light
should be on, otherwise have a
Yamaha dealer check the electrical cir-cuit.
3. Start the engine by pushing the
start switch.NOTE:If the engine fails to start, release the
start switch, wait a few seconds, and
then try again. Each starting attempt
should be as short as possible to pre-
serve the battery. Do not crank the en-
gine more than 10 seconds on any oneattempt.
U5YUE0E0.book Page 1 Monday, November 15, 2004 8:48 AM
OPERATION AND IMPORTANT RIDING POINTS
5-3
5
EAU16810
Tips for reducing fuel
consumption Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:
Shift up swiftly, and avoid high en-
gine speeds during acceleration.
Do not rev the engine while shifting
down, and avoid high engine
speeds with no load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17081
0–1000 km (0–600 mi)
Avoid prolonged operation above 2800
r/min.
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 3300
r/min.
CAUTION:
ECA10301
After 1000 km (600 mi) of operation,
the engine oil must be changed and
the oil filter cartridge or element re-placed.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.CAUTION:
ECA10310
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-cle.
NOTE:During and after the engine break-in
period, the exhaust heat may cause
discoloration of the exhaust pipe, butthis is normal.
U5YUE0E0.book Page 3 Monday, November 15, 2004 8:48 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
EAU36771
NOTE:
Air filter
This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake and clutch service
Regularly check and, if necessary, correct the brake fluid and clutch fluid levels.
Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master
and release cylinders, and change the brake and clutch fluids.Replace the brake and clutch hoses every four years and if cracked or damaged.
24*Front and rear brake
switchesCheck operation.√√√√√ √
25Moving parts and ca-
blesLubricate.√√√√ √
26*Throttle grip housing
and cableCheck operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip housing and cable.√√√√ √
27*Muffler and exhaust
pipeCheck the screw clamp for looseness.√√√√√
28*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√ √ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040U5YUE0E0.book Page 4 Monday, November 15, 2004 8:48 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-26
6
CAUTION:
ECA10640
Do not use a fuse of a higher amper-
age rating than recommended to
avoid causing extensive damage to
the electrical system and possibly afire.
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAU36820
Replacing a headlight bulb This model is equipped with quartz bulb
headlights. If a headlight bulb burns
out, replace it as follows.
To replace a headlight bulb
1. Remove the headlight unit by re-
moving the bolts on each side.To replace the high beam head-
light bulba. Remove the headlight bulb
holder cover by turning it coun-
terclockwise.
1. Low beam headlight bulb
2. High beam headlight bulb
1. Bolt
1. Headlight bulb cover
U5YUE0E0.book Page 26 Monday, November 15, 2004 8:48 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-30
63. Remove the defective bulb by pull-
ing it out from the socket.
4. Insert a new bulb into the socket.
5. Install the license plate light lens
by installing the screws.6. Install the license plate light cover
by installing the screws.
EAU36840
Replacing an auxiliary light
bulb This model is equipped with three aux-
iliary lights. If an auxiliary light bulb
burns out, replace it as follows.
1. Remove the headlight unit by re-
moving the bolts on each side.
1. Screw
2. License plate light lens
1. License plate light bulb
1. Auxiliary light bulb A
2. Auxiliary light bulb B
3. Auxiliary light bulb C
U5YUE0E0.book Page 30 Monday, November 15, 2004 8:48 AM
MOTORCYCLE CARE AND STORAGE
7-1
7
EAU36901
Care While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a motor-
cycle. Frequent and proper care does
not only comply with the terms of the
warranty, but it will also keep your
motorcycle looking good, extend its life
and optimize its performance.
Before cleaning
1. Cover the muffler outlets with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets, sprock-
ets, the drive chain and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
CAUTION:
ECA15090
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.
Improper cleaning can damage
windshields, cowlings, panels,
other plastic parts, and the muf-
flers. Use only a soft, clean cloth
or sponge with mild detergent
and water to clean plastic. How-
ever, if the mufflers cannot be
thoroughly cleaned with mild
detergent, alkaline products
and a soft brush may be used.
Do not use any harsh chemical
products on plastic parts or the
mufflers. Be sure to avoid using
cloths or sponges which have
been in contact with strong or
abrasive cleaning products, sol-
vent or thinner, fuel (gasoline),
rust removers or inhibitors,
brake fluid, antifreeze or electro-
lyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
storage compartments, electric
components (couplers, connec-
tors, instruments, switches and
lights), breather hoses and
vents.
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
U5YUE0E0.book Page 1 Monday, November 15, 2004 8:48 AM
INDEX
AAnti-theft alarm (optional) ....................... 3-8
Auxiliary light bulb, replacing ................ 6-30BBattery .................................................. 6-23
Brake and clutch fluid levels,
checking ............................................. 6-16
Brake and clutch fluids, changing ......... 6-17
Brake and clutch levers, checking and
lubricating ........................................... 6-21
Brake and shift pedals, checking and
lubricating ........................................... 6-20
Brake lever ........................................... 3-11
Brake pedal .......................................... 3-12CCables, checking and lubricating .......... 6-19
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Clutch lever.................................. 3-10, 6-14
Cowling, removing and installing ............ 6-5DDimmer switch ........................................ 3-9
Drive chain, cleaning and lubricating .... 6-19
Drive chain slack .................................. 6-17EEngine break-in ...................................... 5-3
Engine oil and oil filter cartridge ............. 6-7
Engine stop switch.................................. 3-9
Engine trouble warning light ................... 3-4
EXUP system ....................................... 3-19FFront and rear brake pads, checking .... 6-15
Front fork, adjusting .............................. 3-15
Front fork, checking .............................. 6-22Fuel ....................................................... 3-13
Fuel consumption, tips for reducing ........ 5-3
Fuel level warning light............................ 3-4
Fuel tank breather/overflow hose .......... 3-14
Fuel tank cap......................................... 3-12
Fuses, replacing .................................... 6-25
HHandlebar switches ................................. 3-9
Hazard switch........................................ 3-10
Headlight bulb, replacing....................... 6-26
High beam indicator light......................... 3-4
Horn switch ............................................. 3-9IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-20
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-4
Indicator and warning lights .................... 3-3KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-29
Luggage strap holders .......................... 3-19MMain switch/steering lock ........................ 3-2
Model label .............................................. 9-2
Multi-function display...............................3-5NNeutral indicator light .............................. 3-3PParking ....................................................5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-9Periodic maintenance and lubrication
chart...................................................... 6-2
Pre-operation check list .......................... 4-2
RRear brake light switch, adjusting ......... 6-15SSafety information ................................... 1-1
Seat ...................................................... 3-14
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shock absorber assembly, adjusting .... 3-17
Sidestand .............................................. 3-20
Sidestand, checking and lubricating ..... 6-21
Spark plugs, checking............................. 6-6
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ............................................. 3-9
Steering, checking ................................ 6-22
Storage ................................................... 7-3
Supporting the motorcycle .................... 6-32TTail/brake light ...................................... 6-29
Throttle cable free play, checking ......... 6-11
Throttle grip and cable, checking and
lubricating ........................................... 6-20
Tires ...................................................... 6-11
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-32
Troubleshooting chart ........................... 6-33
Turn signal indicator lights ...................... 3-3
Turn signal light bulb, replacing ............ 6-29
Turn signal switch ................................... 3-9VValve clearance .................................... 6-11
U5YUE0E0.book Page 1 Monday, November 15, 2004 8:48 AM