2005 YAMAHA MAJESTY 400 lock

INSTRUMENT AND CONTROL FUNCTIONS
3-12
1
2
3
4
5
6
7
8
9
rear wheel, apply the rear brake le-
ver first before moving the rear

brake lock lever to the left.
WARNING

EWA12361
Never move the rear brake lock lever
to the left while the vehicle is mov-
ing, otherwise loss of control or an
accident may result. Make sure that
the vehicle is stopped before mov-
ing the rear brake lock lever to the
left.
EAU13161
Fuel tank cap
To open the fuel tank cap
1. Open the lid by sliding the lever
forward, and then pull the lever up.
2. Insert the key into the lock and turn
it clockwise. The lock will be re-
leased and the fuel tank cap can
be removed.
To install the fuel tank cap
1. Align the match marks, insert the
fuel tank cap into the tank opening,
and then push down on the cap.
2. Turn the key counterclockwise to
the original position, and then re-

1. Lid
2. Opening lever
2 1

1. Fuel tank cap
1. Match marks
1
1

INSTRUMENT AND CONTROL FUNCTIONS
3-13
2
34
5
6
7
8
9
move it.
3. Close the lid.
WARNING

EWA11120
Be sure that the fuel tank cap is
properly installed and locked before
riding the scooter.
EAU13210
Fuel
Make sure that there is sufficient fuel in
the tank. Fill the fuel tank to the bottom
of the filler tube as shown.
WARNING

EWA10880

Do not overfill the fuel tank, oth-
erwise it may overflow when the
fuel warms up and expands.

Avoid spilling fuel on the hot en-
gine.
CAUTION:

ECA10070
Immediately wipe off spilled fuel
with a clean, dry, soft cloth, sincefuel may deteriorate painted surfac-
es or plastic parts.
EAU33520
CAUTION:

ECA11400
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,
as well as to the exhaust system.
Your Yamaha engine has been de-
signed to use regular unleaded gaso-
line with a research octane number of
91 or higher. If knocking (or pinging) oc-
curs, use a gasoline of a different brand
or premium unleaded fuel. Use of un-
leaded fuel will extend spark plug life
and reduce maintenance costs.
1. Fuel tank filler tube
2. Fuel level
21

Recommended fuel:
REGULAR UNLEADED
GASOLINE ONLY
Fuel tank capacity:
14.0 L (3.70 US gal) (3.08 Imp.gal)

INSTRUMENT AND CONTROL FUNCTIONS
3-14
1
2
3
4
5
6
7
8
9

EAU13440
Catalytic converter
This vehicle is equipped with a catalytic
converter in the muffler.
WARNING

EWA10860
The exhaust system is hot after op-
eration. Make sure that the exhaust
system has cooled down before do-
ing any maintenance work.
CAUTION:

ECA10700
The following precautions must be
observed to prevent a fire hazard or
other damages.

Use only unleaded gasoline.
The use of leaded gasoline will
cause unrepairable damage to
the catalytic converter.

Never park the vehicle near pos-
sible fire hazards such as grass
or other materials that easily
burn.

Do not allow the engine to idle
too long.
EAU34140
Seats
Rider seat
To open the rider seat
1. Place the scooter on the center-
stand.
2. Insert the key into the main switch,
and then turn it counterclockwise.
NOTE:

Do not push inward when turning the
key.
3. Fold the rider seat up.
1. Rider seat
2. Passenger seat
2 1

1. Open.
1. Rider seat
1
1

INSTRUMENT AND CONTROL FUNCTIONS
3-15
2
34
5
6
7
8
9
To close the rider seat
1. Fold the rider seat down, and then
push it down to lock it in place.
2. Remove the key from the main
switch if the scooter will be left un-
attended.NOTE:

Make sure that the rider seat is properly
secured before riding.
Passenger seat
To remove the passenger seat
1. Open the rider seat.
2. Remove the bolt, and then pull the
passenger seat forward.To install the passenger seat
1. Insert the projections on the pas-
senger seat into the holders as
shown, place the passenger seat
in the original position, and then in-
stall the bolt.
2. Close the rider seat.NOTE:

Make sure that the passenger seat is
properly secured before riding.
EAU34150
Adjusting the rider seat
The rider seat can be adjusted as fol-
lows to change the riding position.
1. Open the rider seat. (See
page 3-14.)
2. Remove the bolts.
1. Passenger seat
2. Bolt
2 1

1. Passenger seat
2. Seat holder
1
2
2

1. Rider seat
1

INSTRUMENT AND CONTROL FUNCTIONS
3-16
1
2
3
4
5
6
7
8
9
3. Slide the rider seat forward or
backward to the desired position.
4. Install bolts and securely tighten
them.
5. Close the rider seat.

EAU14492
Storage compartments
Front storage compartment A
To open the storage compartment
when it is locked, insert the key in the
lock, turn it counterclockwise, and then
grasp the lock while pushing the button
in.
To open the storage compartment
when it is unlocked, simply grasp the
lock while pushing the button in.
To lock the storage compartment, push
the lid into the original position, insert
the key in the lock, turn it clockwise,
and then remove it.
Front storage compartment B
To open the storage compartment,
slide the lever up, and then pull on the
lever.

1. Bolt
11

1. Open.
2. Button
3. Lid
23
1

1. Lock.
2. Lid
2
1

PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
2
3
4
5
67
8
9

EAU17705
Periodic maintenance and lubrication chart
NOTE:


The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.

From 50000 km, repeat the maintenance intervals starting from 10000 km.

Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (
×
1000 km)
ANNUAL
CHECK
1 10203040
1*
Fuel line


Check fuel hoses for cracks or damage.
√√√√ √
2
Spark plug

Check condition.

Clean and regap.
√√

Replace.
√√
3*
Valves

Check valve clearance.

Adjust.Every 40000 km
4
Air filter elements

Replace.
√√
5
V-belt case air filter ele-
ment

Clean.
√√√√
6*
Front brake

Check operation, fluid level and vehicle for fluid leak-
age.
√√√√√ √

Replace brake pads. Whenever worn to the limit
7*
Rear brake

Check operation, fluid level and vehicle for fluid leak-
age.
√√√√√ √

Replace brake pads. Whenever worn to the limit
8
Rear brake lock

Check operation.

Adjust.
√√√√√ √
9*
Brake hoses

Check for cracks or damage.
√√√√ √

Replace. Every 4 years

PERIODIC MAINTENANCE AND MINOR REPAIR
6-23
2
3
4
5
67
8
9

edge and experience.
EAU21990
Cast wheels
To maximize the performance, durabil-
ity, and safe operation of your motorcy-
cle, note the following points regarding
the specified wheels.

The wheel rims should be checked
for cracks, bends, warpage or
damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.

The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.

Ride at moderate speeds after
changing a tire since the tire sur-
face must first be “broken in” for it
to develop its optimal characteris-
tics.

After repairing or replacing the reartire, tighten the valve stem nut and
locknut to the specified torques.
Tightening torques:
Valve stem nut:
1.5 Nm (0.2 m·kgf, 1.1 ft·lbf)
Valve stem locknut:
3.0 Nm (0.3 m·kgf, 2.2 ft·lbf)

PERIODIC MAINTENANCE AND MINOR REPAIR
6-24
1
2
3
4
5
6
7
8
9

EAU33451
Front and rear brake lever free
play
Front
Rear
There should be no free play at the
brake lever ends. If there is free play,
have a Yamaha dealer inspect the
brake system.
EAU33473
Adjusting the rear brake lock
lever cable
Rear brake lock lever cable adjustment
may be required if the rear brake lock le-
ver does not hold properly. When the
rear brake lock lever is not in use, the
rear brake lock lever cable length should
measure 45 mm to 47 mm (1.77 in to
1.85 in) at the rear brake caliper. Period-
ically check the rear brake lock lever ca-
ble length and, if necessary, adjust it as
follows.
To increase the rear brake lock lever
cable length, turn the adjusting nut atthe rear brake caliper in direction (a).
To decrease the rear brake lock lever
cable length, turn the adjusting nut in
direction (b).
WARNING

EWA10650
If proper adjustment cannot be ob-
tained as described, have a Yamaha
dealer make this adjustment.
1. Adjusting nut
2. Rear brake lock lever cable length
1
2
(a) (b)