SAFETY INFORMATION.....................1-1
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and Instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTION..........................................3-1
Main switch.......................................3-1
Indicator lights ..................................3-1
Speedometer unit .............................3-3
Battery voltage/fuel gauge ...............3-3
Clock .................................................3-4
Handlebar switches ..........................3-4
Front brake lever...............................3-5
Rear brake lever................................3-6
Fuel tank cap ....................................3-6
Fuel ...................................................3-6
Seat...................................................3-7
Front storage compartment..............3-7
Storage compartment.......................3-7
Adjusting the rear shock absorber
assemblies.....................................3-8
Sidestand ..........................................3-8
Sidestand switch operation check ...3-9
PRE-OPERATION CHECKS...............4-1
Pre-operation check list....................4-2OPERATION AND IMPORTANT RIDING
POINTS................................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-2
Parking ..............................................5-3
PERIODIC MAINTENANCE AND
MINOR REPAIRS................................6-1
Owner’s tool kit .................................6-1
Periodic maintenance and
lubrication chart ............................6-2
Removing and installing cowlings
and panels .....................................6-5
Checking the spark plug ..................6-6
Engine oil ..........................................6-7
Final gear oil .....................................6-9
Coolant ...........................................6-10
Air filter and V-belt case air filter
elements ......................................6-11
Adjusting the carburetor .................6-12
Checking the throttle cable free
play ..............................................6-12
Tires ................................................6-13
Adjusting the brake lever free
play ..............................................6-15
Checking the front and rear brake
pads.............................................6-15
Checking the brake fluid level ........6-15
Changing the brake fluid ................6-16Checking and lubricating the
cables ..........................................6-16
Checking and lubricating the
centerstand and sidestand .........6-17
Checking the front fork ...................6-17
Checking the steering.....................6-17
Checking the wheel bearings .........6-18
Battery ............................................6-18
Replacing the fuse ..........................6-20
Replacing the headlight bulb or
a front turn signal light bulb ........6-20
Replacing a front turn signal light
bulb .............................................6-21
Replacing the license plate light
bulb .............................................6-21
Replacing the tail/brake light bulb
or a rear turn signal light bulb .....6-22
Troubleshooting ..............................6-23
Troubleshooting chart .....................6-24
SCOOTER CARE AND STORAGE.....7-1
Care ..................................................7-1
Storage .............................................7-3
SPECIFICATIONS...............................8-1
CONSUMER INFORMATION.............9-1
Identification numbers ......................9-1
TABLE OF CONTENTS
5XL-F8199-E3.qxd 19/09/2005 16:26 Página 6
ITEM CHECKS PAGE
• Check for damage.
Wheels and tires• Check tire condition and tread depth.
6-13
• Check air pressure.
• Correct if necessary.
Brake levers• Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.3-5, 3-6, 6-15
Centerstand, sidestand• Make sure that operation is smooth.
• Lubricate pivots if necessary.3-8, 3-9, 6-17
Chassis fasteners• Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.—
Battery• Check fluid level.
• Fill with distilled water if necessary.6-18
PRE-OPERATION CHECKS
4-3
4
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EAU21540
Tires
To maximize the performance, durabi-
lity, and safe operation of your
motorcycle, note the following points
regarding the specified tires.
Tire air pressure
The tire air pressure should be chec-
ked and, if necessary, adjusted befo-
re each ride.
EWA10500
s s
WARNING
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperatu-
re of the tires equals the
ambient temperature).
The tire air pressure must be
adjusted in accordance with
the riding speed and with thetotal weight of rider, passenger,
cargo, and accessories appro-
ved for this model.
EWA11020
s s
WARNING
Because loading has an enormous
impact on the handling, braking,
performance and safety characte-
ristics of your motorcycle, you
should keep the following precau-
tions in mind.
NEVER OVERLOAD THE
MOTORCYCLE! Operation of
an overloaded motorcycle may
result in tire damage, loss of
control, or severe injury. Make
sure that the total weight of
rider, passenger, cargo, and
accessories does not exceed
the specified maximum load
for the vehicle.
Do not carry along loosely pac-
ked items, which can shift
during a ride.
Securely pack the heaviest
items close to the center of the
motorcycle and distribute the
weight evenly on both sides.
Adjust the suspension and tire
air pressure with regard to the
load.
Check the tire condition and air
pressure before each ride.
Tire air pressure (measured on
cold tires):
Up to 90 kg (198 lb):
Front:
190 kPa (27,02 psi)
(1,9 kgf/cm
2)
Rear:
220 kPa (31,29 psi)
(2,2 kgf/cm
2)
90 kg (198 lb) to maximum load:
Front:
190 kPa (27,02 psi)
(1,9 kgf/cm
2)
Rear:
240 kPa (34,14 psi)
(2,4 kgf/cm
2)
Maximum load*:
183 kg (403,51 lb)
* Total weight of rider, passenger, car-
go and accessories
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-13
5XL-F8199-E3.qxd 19/09/2005 16:26 Página 42
Tire inspection
1. Depth
2. Side face
The tires must be checked before
each ride. If the center tread depth
reaches the specified limit, if the tire
has a nail or glass fragments in it, or if
the sidewall is cracked, have a Yama-
ha dealer replace the tire immediately.
NOTE:
The tire tread depth limits may differ
from country to country. Always
comply with the local regulations.
Tire information
This motorcycle is equipped with tube
tires.
EWA10460
s s
WARNING
The front and rear tires should
be of the same make and
design, otherwise the handling
characteristics of the vehicle
cannot be guaranteed.
After extensive tests, only the
tires listed below have been
approved for this model by
Yamaha Motor España, S.A.
EWA10570
s s
WARNING
Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the
motorcycle with excessively
worn tires decreases riding
stability and can lead to loss of
control.
The replacement of all wheel-
and brake-related parts, inclu-
ding the tires, should be left to
a Yamaha dealer, who has the
necessary professional know-
ledge and experience.
It is not recommended to patch
a punctured tube. If unavoida-
ble, however, patch the tube
very carefully and replace it as
soon as possible with a high-
quality product.Front tire:
Size:
120/70-12 51L
Manufacturer/model:
MICHELIN
CHENG SING
PIRELLI
Rear tire:
Size:
130/70-12 56L
Manufacturer/model:
MICHELIN
CHENG SING
PIRELLI
Minimum tire tread depth (front
and rear):
1.6 mm (0.06 in)
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-14
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After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas. Stub-
born dirt and insects will come off
more easily if the area is covered with
a wet cloth for a few minutes before
cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.
NOTE:
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down.
ECA10790
CAUTION
Do not use warm water since it
increases the corrosive action of
the salt.
2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, surfa-
ces to prevent corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally indu-
ced discoloring of stainless-steel
exhaust systems can be removed
through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal, inclu-
ding chrome- and nickel-plated,
surfaces.
4. Use spray oil as a universal clea-
ner to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.6. Wax all painted surfaces.
7. Let the scooter dry completely
before storing or covering it.
EWA10940
s s
WARNING
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild
detergent.
Before operating the scooter
test its braking performance
and cornering behavior.
ECA10800
CAUTION
Apply spray oil and wax spa-
ringly and make sure to wipe
off any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wear
away the paint.
7
SCOOTER CARE AND STORAGE
7-2
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NOTE:
Consult a Yamaha dealer for advice
on what products to use.
EAU26300
Storage
Short-term
Always store your scooter in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
ECA10820
CAUTION
Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for seve-
ral months:
1. Follow all the instructions in the
“Care” section of this chapter.2. Drain the carburetor float cham-
ber by loosening the drain bolt;
this will prevent fuel deposits
from building up. Pour the drai-
ned fuel into the fuel tank.
3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap and
spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit sparking
during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap from
the spark plug, and then install
the spark plug and the spark plug
cap.
EWA10950
s s
WARNING
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over.
5. Lubricate all control cables and
the pivoting points of all levers
and pedals as well as of the
sidestand/centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alter-
natively, turn the wheels a little
every month in order to prevent
the tires from becoming degra-
ded in one spot.
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
8. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a
month. Do not store the battery in
an excessively cold or warm pla-
ce [less than 0 °C (30 °F) or more
than 30 °C (90 °F)]. For more
7
SCOOTER CARE AND STORAGE
7-3
5XL-F8199-E3.qxd 19/09/2005 16:26 Página 56
Rear tireType
Tubeless
Size
130/70-12 51L
Manufacturer/model
MICHELIN
GHENG SING
PIRELLI
LoadingMaximum load
183 kg
183 kg
Tire air pressure (measured on cold
tires)
Front
190 kPa
Rear
220 kPa
Front wheelWheel type
Cast wheel
Rim size
12 x MT3.50
Rear wheelWheel type
Cast wheel
Rim size
12 x MT3.50
Front brakeType
Single disc brake
Operation
Right hand operationRecommended fluid
DOT 4
Rear brakeType
Single disc brake
Operation
Left hand operation
Recommended fluid
DOT 4
Front suspensionType
Telescopic fork
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
90.0 mm
Rear suspensionType
Unit swing
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
90 mm
Electrical systemIgnition system
CDI
Charging system
AC magneto
BatteryModel
CB7L-B2
Voltage, capacity
12 V, 8 Ah
Bulb voltage, wattage x quantityHeadlight
12 V, 35 W / 35 W x 2
Tail/brake light
12 V, 21 W / 5 W x 2
Front turn signal light
12 V, 21 W x 2
Rear turn signal light
12 V, 10 W x 2
Meter lighting
12 V, 1.2 W x 2
High beam indicator light
12 V, 1.2 W x 1
Oil level warning light
LED
Fuel level warning light
NONE
FusesMain fuse
20 A
Radiator fan fuse
4 A
Reserve fuse
20 A
Reserve fuse
4 A
8
SPECIFICATIONS
8-2
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AAcceleration and deceleration ...................5-2
Adjusting the brake lever free play ..........6-15
Adjusting the carburetor ..........................6-12
Adjusting the rear shock absorber
assemblies ...............................................3-8
Air filter and V-belt case air filter
elements ................................................6-11
BBattery......................................................6-18
Battery voltage/fuel gauge .........................3-3
Braking .......................................................5-2
CCare............................................................7-1
Clock ..........................................................3-4
Controls and Instruments ..........................2-3
Coolant.....................................................6-10
Changing the brake fluid..........................6-16
Checking and lubricating the cables .......6-16
Checking and lubricating the centerstand
and sidestand ........................................6-17
Checking the brake fluid level .................6-15
Checking the front and rear brake pads..6-15
Checking the front fork ............................6-17
Checking the spark plug ............................6-6
Checking the steering ..............................6-17
Checking the throttle cable free play.......6-12
Checking the wheel bearings ..................6-18
EEngine oil ...................................................6-7
FFinal gear oil...............................................6-9
Front brake lever ........................................3-5
Front storage compartment .......................3-7Fuel ............................................................3-6
Fuel tank cap .............................................3-6
HHandlebar switches ...................................3-4
IIdentification numbers ...............................9-1
Indicator lights ...........................................3-1
LLeft view .....................................................2-1
MMain switch ................................................3-1
Model label ................................................9-2
OOwner’s tool kit ..........................................6-1
PParking .......................................................5-3
Periodic maintenance and lubrication
chart .........................................................6-2
Pre-operation check list .............................4-2
RRear brake lever .........................................3-6
Removing and installing cowlings and
panels ......................................................6-5
Replacing a front turn signal light bulb....6-21
Replacing the fuse ...................................6-20
Replacing the headlight bulb or a front
turn signal light bulb ..............................6-20
Replacing the license plate light bulb......6-21
Replacing the tail/brake light bulb or a
rear turn signal light bulb.......................6-22
Right view ..................................................2-2
SSeat ............................................................3-7
Sidestand ...................................................3-8Sidestand switch operation check ............3-9
Speedometer unit ......................................3-3
Starting a cold engine ................................5-1
Starting off .................................................5-2
Storage.......................................................7-3
Storage compartment ................................3-7
TTires .........................................................6-13
Troubleshooting .......................................6-23
Troubleshooting chart ..............................6-24
INDEX
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