SAFETY INFORMATION.....................1-1
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and Instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTION..........................................3-1
Main switch.......................................3-1
Indicator lights ..................................3-1
Speedometer unit .............................3-3
Battery voltage/fuel gauge ...............3-3
Clock .................................................3-4
Handlebar switches ..........................3-4
Front brake lever...............................3-5
Rear brake lever................................3-6
Fuel tank cap ....................................3-6
Fuel ...................................................3-6
Seat...................................................3-7
Front storage compartment..............3-7
Storage compartment.......................3-7
Adjusting the rear shock absorber
assemblies.....................................3-8
Sidestand ..........................................3-8
Sidestand switch operation check ...3-9
PRE-OPERATION CHECKS...............4-1
Pre-operation check list....................4-2OPERATION AND IMPORTANT RIDING
POINTS................................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-2
Parking ..............................................5-3
PERIODIC MAINTENANCE AND
MINOR REPAIRS................................6-1
Owner’s tool kit .................................6-1
Periodic maintenance and
lubrication chart ............................6-2
Removing and installing cowlings
and panels .....................................6-5
Checking the spark plug ..................6-6
Engine oil ..........................................6-7
Final gear oil .....................................6-9
Coolant ...........................................6-10
Air filter and V-belt case air filter
elements ......................................6-11
Adjusting the carburetor .................6-12
Checking the throttle cable free
play ..............................................6-12
Tires ................................................6-13
Adjusting the brake lever free
play ..............................................6-15
Checking the front and rear brake
pads.............................................6-15
Checking the brake fluid level ........6-15
Changing the brake fluid ................6-16Checking and lubricating the
cables ..........................................6-16
Checking and lubricating the
centerstand and sidestand .........6-17
Checking the front fork ...................6-17
Checking the steering.....................6-17
Checking the wheel bearings .........6-18
Battery ............................................6-18
Replacing the fuse ..........................6-20
Replacing the headlight bulb or
a front turn signal light bulb ........6-20
Replacing a front turn signal light
bulb .............................................6-21
Replacing the license plate light
bulb .............................................6-21
Replacing the tail/brake light bulb
or a rear turn signal light bulb .....6-22
Troubleshooting ..............................6-23
Troubleshooting chart .....................6-24
SCOOTER CARE AND STORAGE.....7-1
Care ..................................................7-1
Storage .............................................7-3
SPECIFICATIONS...............................8-1
CONSUMER INFORMATION.............9-1
Identification numbers ......................9-1
TABLE OF CONTENTS
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EAU10420
Right view
DESCRIPTION
2-2
2
7. Passenger handle
8. Rear shock absorber (page 3-8)
9. Seat (page 3-7)
10. Engine oil dipstick (page 6-7)11. Storage compartment (page 3-7)
12. Battery/fuse box (page 6-18)
13. Coolant reservoir (page 6-10)
14. Radiator
5XL-F8199-E3.qxd 19/09/2005 16:26 Página 13
ECA10600
CAUTION
If the breather hose is positioned in
such a way that the frame is expo-
sed to electrolyte or gas expelled
from the battery, the frame could
suffer structural and external
damages.
EAUS1180
Replacing the fuse
1. Main fuse
The fuse holder is located beside the
battery case.
If the fuse is blown, replace it as
follows.1. Turn the key to “OFF” and turn off
all electrical circuits.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
ECA10640
CAUTION
Do not use a fuse of a higher ampe-
rage rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a
fire.
3. Turn the key to “ON” and turn on
the electrical circuits to check if
the devices operate.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAUS1110
Replacing the headlight bulb
or a front turn signal light
bulb
If a bulb burns out, replace it as
follows.
ECA10670
CAUTION
It is advisable to have a Yamaha
dealer perform this job.
Headlight bulb
1. Remove the front panel by remo-
ving the screws.
EWA10790
s s
WARNING
Headlight bulbs get very hot. The-
refore, keep flammable products
away from a lit headlight bulb, and
do not touch the bulb until it has
cooled down.
2. Remove the defective bulb from
the socket.
3. Insert a new bulb into the socket.
Specified fuse:
20 A
1
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-20
5XL-F8199-E3.qxd 19/09/2005 16:26 Página 49
Rear tireType
Tubeless
Size
130/70-12 51L
Manufacturer/model
MICHELIN
GHENG SING
PIRELLI
LoadingMaximum load
183 kg
183 kg
Tire air pressure (measured on cold
tires)
Front
190 kPa
Rear
220 kPa
Front wheelWheel type
Cast wheel
Rim size
12 x MT3.50
Rear wheelWheel type
Cast wheel
Rim size
12 x MT3.50
Front brakeType
Single disc brake
Operation
Right hand operationRecommended fluid
DOT 4
Rear brakeType
Single disc brake
Operation
Left hand operation
Recommended fluid
DOT 4
Front suspensionType
Telescopic fork
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
90.0 mm
Rear suspensionType
Unit swing
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
90 mm
Electrical systemIgnition system
CDI
Charging system
AC magneto
BatteryModel
CB7L-B2
Voltage, capacity
12 V, 8 Ah
Bulb voltage, wattage x quantityHeadlight
12 V, 35 W / 35 W x 2
Tail/brake light
12 V, 21 W / 5 W x 2
Front turn signal light
12 V, 21 W x 2
Rear turn signal light
12 V, 10 W x 2
Meter lighting
12 V, 1.2 W x 2
High beam indicator light
12 V, 1.2 W x 1
Oil level warning light
LED
Fuel level warning light
NONE
FusesMain fuse
20 A
Radiator fan fuse
4 A
Reserve fuse
20 A
Reserve fuse
4 A
8
SPECIFICATIONS
8-2
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AAcceleration and deceleration ...................5-2
Adjusting the brake lever free play ..........6-15
Adjusting the carburetor ..........................6-12
Adjusting the rear shock absorber
assemblies ...............................................3-8
Air filter and V-belt case air filter
elements ................................................6-11
BBattery......................................................6-18
Battery voltage/fuel gauge .........................3-3
Braking .......................................................5-2
CCare............................................................7-1
Clock ..........................................................3-4
Controls and Instruments ..........................2-3
Coolant.....................................................6-10
Changing the brake fluid..........................6-16
Checking and lubricating the cables .......6-16
Checking and lubricating the centerstand
and sidestand ........................................6-17
Checking the brake fluid level .................6-15
Checking the front and rear brake pads..6-15
Checking the front fork ............................6-17
Checking the spark plug ............................6-6
Checking the steering ..............................6-17
Checking the throttle cable free play.......6-12
Checking the wheel bearings ..................6-18
EEngine oil ...................................................6-7
FFinal gear oil...............................................6-9
Front brake lever ........................................3-5
Front storage compartment .......................3-7Fuel ............................................................3-6
Fuel tank cap .............................................3-6
HHandlebar switches ...................................3-4
IIdentification numbers ...............................9-1
Indicator lights ...........................................3-1
LLeft view .....................................................2-1
MMain switch ................................................3-1
Model label ................................................9-2
OOwner’s tool kit ..........................................6-1
PParking .......................................................5-3
Periodic maintenance and lubrication
chart .........................................................6-2
Pre-operation check list .............................4-2
RRear brake lever .........................................3-6
Removing and installing cowlings and
panels ......................................................6-5
Replacing a front turn signal light bulb....6-21
Replacing the fuse ...................................6-20
Replacing the headlight bulb or a front
turn signal light bulb ..............................6-20
Replacing the license plate light bulb......6-21
Replacing the tail/brake light bulb or a
rear turn signal light bulb.......................6-22
Right view ..................................................2-2
SSeat ............................................................3-7
Sidestand ...................................................3-8Sidestand switch operation check ............3-9
Speedometer unit ......................................3-3
Starting a cold engine ................................5-1
Starting off .................................................5-2
Storage.......................................................7-3
Storage compartment ................................3-7
TTires .........................................................6-13
Troubleshooting .......................................6-23
Troubleshooting chart ..............................6-24
INDEX
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