2005 YAMAHA MAJESTY 125 coolant level

SAFETY INFORMATION.....................1-1
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and Instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTION..........................................3-1
Main switch.......................................3-1
Indicator lights ..................................3-1
Speedometer unit .............................3-3
Battery voltage/fuel gauge ...............3-3
Clock .................................................3-4
Handlebar switches ..........................3-4
Front brake lever...............................3-5
Rear brake lever................................3-6
Fuel tank cap ....................................3-6
Fuel ...................................................3-6
Seat...................................................3-7
Front storage compartment..............3-7
Storage compartment.......................3-7
Adjusting the rear shock absorber
assemblies.....................................3-8
Sidestand ..........................................3-8
Sidestand switch operation check ...3-9
PRE-OPERATION CHECKS...............4-1
Pre-operation check list....................4-2OPERATION AND IMPORTANT RIDING
POINTS................................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-2
Parking ..............................................5-3
PERIODIC MAINTENANCE AND
MINOR REPAIRS................................6-1
Owner’s tool kit .................................6-1
Periodic maintenance and
lubrication chart ............................6-2
Removing and installing cowlings
and panels .....................................6-5
Checking the spark plug ..................6-6
Engine oil ..........................................6-7
Final gear oil .....................................6-9
Coolant ...........................................6-10
Air filter and V-belt case air filter
elements ......................................6-11
Adjusting the carburetor .................6-12
Checking the throttle cable free
play ..............................................6-12
Tires ................................................6-13
Adjusting the brake lever free
play ..............................................6-15
Checking the front and rear brake
pads.............................................6-15
Checking the brake fluid level ........6-15
Changing the brake fluid ................6-16Checking and lubricating the
cables ..........................................6-16
Checking and lubricating the
centerstand and sidestand .........6-17
Checking the front fork ...................6-17
Checking the steering.....................6-17
Checking the wheel bearings .........6-18
Battery ............................................6-18
Replacing the fuse ..........................6-20
Replacing the headlight bulb or
a front turn signal light bulb ........6-20
Replacing a front turn signal light
bulb .............................................6-21
Replacing the license plate light
bulb .............................................6-21
Replacing the tail/brake light bulb
or a rear turn signal light bulb .....6-22
Troubleshooting ..............................6-23
Troubleshooting chart .....................6-24
SCOOTER CARE AND STORAGE.....7-1
Care ..................................................7-1
Storage .............................................7-3
SPECIFICATIONS...............................8-1
CONSUMER INFORMATION.............9-1
Identification numbers ......................9-1
TABLE OF CONTENTS
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EAU10430
Controls and instruments
DESCRIPTION
2-3
224
21
17
23
22
2619201827
182516
15
28
15. Rear brake lever (page 3-6)
16. Left handlebar switch (page 3-4)
17. Speedometer (page 3-3)
18. Turn indicator lights (page 3-1)
19. High beam indicator light (page 3-1)
20. Coolant temperature warning light (page 3-1)
21. Fuel gauge (page 3-3)22. Front brake lever (page 3-5)
23. Right handlebar switch (page 3-4)
24. Battery voltage (page 3-3)
25. Odometer/Clock (page 3-4)
26. Main switch/Steering lock (page 3-1)
27. Front compartment (page 3-7)
28. Coolant level gauge window (page 6-10)
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EAU15603
Pre-operation check list
PRE-OPERATION CHECKS
4-2
4
ITEM CHECKS PAGE
• Check fuel level in fuel tank.
Fuel• Refuel if necessary. 3-3, 3-6
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil• If necessary, add recommended oil to specified level. 6-7
• Check vehicle for oil leakage.
Final transmission oil• Check vehicle for oil leakage. 6-9
• Check coolant level in reservoir.
Coolant• If necessary, add recommended coolant to specified level. 6-10
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake• Replace if necessary. 3-5, 6-15
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake• Replace if necessary. 3-6, 6-15
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
Throttle grip• Check cable free play.
5-2, 6-12
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable
and grip housing.
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ODOMETER READING (x 1000 Km) ANNUAL
CHECK
NoITEM CHECK OR MAINTENANCE JOB 1 10 20 30 40
9 * Rear brake • Check operation, fluid level and vehicle for fluid leakage.√√ √ √√ √
•Replace brake pads. Whenever worn to the limit
10 * Wheels • Check runout and for damage.√√√√
11 * Wheel bearings • Check bearing for looseness or damage.√√√√
12 * Steering bearings • Check bearing play and steering for roughness.√√ √ √√
• Lubricate with lithium-soap-based grease. Every 24000 km
13 * Chassis fasteners • Make sure that all nuts, bolts and screws are √√√√ √
properly tightened.
14 Sidestand, centerstand • Check operation.
• Lubricate.√√√√ √
15 * Sidestand switch • Check operation.√√ √ √√ √
16 * Front fork • Check operation and for oil leakage.√√√√
17 * Shock absorber • Check operation and shock absorbers for oil leakage.√√√√
assemblies
18 * Carburetor • Adjust engine idling speed.√√ √ √√ √
19 Engine oil • Change. (See page *-*.)√When the oil change
indicator light comes on (every 3000 km)
• Check oil level and vehicle for oil leakage. Every 3000 km√
20 * Engine oil strainer • Clean.√
21 * Cooling system • Check coolant level and vehicle for coolant leakage.√√√√ √
• Change. Every 3 years
22 Final gear oil • Check oil level and vehicle for oil leakage.√√ √
• Change.√√√
23 * V-belt • Replace. Every 10000 km
PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
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4. Add the recommended final gear
oil to the brim of the filler hole.
5. Install the oil filler bolt, and then
tighten it to the specified torque.
6. Check the final gear case for oil
leakage. If oil is leaking, check for
the cause.
EAU20070
Coolant
1. Maximum level
2. Minimum level
The coolant level should be checked
before each ride. In addition, the coo-
lant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUS1080
To check the coolant level
1. Place the vehicle on a level surfa-
ce and hold it in an upright posi-
tion.
NOTE:
The coolant level must be chec-
ked on a cold engine since the
level varies with engine tempera-
ture.
Make sure that the vehicle is
positioned straight up when
checking the coolant level. A
slight tilt to the side can result in
a false reading.
1. Coolant tank cap
2. Check the coolant level through
the check window.
NOTE:
The coolant should be between the
minimum and maximum level marks.
1
1
2
Recommended final gear oil:
Shaft drive gear oil (Part No.:
9079E-SH001-00)
Oil quantity:
0,15 L (0,033 US qt) (0,132 Imp.qt)
Tightening torque:
Final gear oil drain bolt:
22 Nm (2,2 m•kgf, 15,91 ft•lbf)
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-10
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3. If the coolant is at or below the
minimum level mark, remove the
front cowling by removing the
screws.
4. Open the reservoir cap, and then
add coolant to the maximum
level mark.
ECA10470
CAUTION
If coolant is not available, use
distilled water or soft tap water
instead. Do not use hard water
or salt water since it is harmful
to the engine.
If water has been used instead
of coolant, replace it with coo-
lant as soon as possible, other-
wise the engine may not be
sufficiently cooled and the coo-
ling system will not be protec-
ted against frost and corrosion.
If water has been added to the
coolant, have a Yamaha dealer
check the antifreeze content of
the coolant as soon as possi-
ble, otherwise the effective-
ness of the coolant will be
reduced.
5. Close the reservoir cap, and then
install the front cowling by insta-
lling the screws.
EAUM1320
Air filter and V-belt case air
filter elements
The air filter and the V-belt case air fil-
ter elements should be cleaned at the
intervals specified in the periodic
maintenance and lubrication chart.
Clean both filter elements more fre-
quently if you are riding in unusually
wet or dusty areas.Cleaning the air filter element
1. Air filter case cover
2. Screw (x 1)
1. Place the scooter on the centers-
tand.
2. Remove the air filter case cover
by removing the screws.
3. Pull the air filter element out.
1. Air filter
4. Lightly tap the air filter element to
remove most of the dust and dirt,
1
1
2
Coolant reservoir capacity:
0,45 L (0,099 US qt) (0,396 Imp.qt)
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-11
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DimensionsOverall length
2030 m
Overall width
745 mm
Overall height
1285 mm
Seat height
774 mm
Wheelbase
1480 mm
Ground clearance
102 mm
Minimum turning radius
102 mm
WeightWith oil and fuel
142 kg
EngineEngine type
Liquid cooled 4-stroke, SOHC
Cylinder arrangement
Forward-inclined single cylinder
Displacement
124.1 cm
3
175.6 cm3
Bore x stroke
53.7 x 54.8 mm
62.2 x 57.8 mm
Compression ratio
11 : 1
11 : 1
Starting system
Electric starterLubrication system
Wet sump
Engine oilType
SAE10W30 or SAE10W40 SE type
Engine oil quantityPeriodic oil change
1.30 L
Transmission oilType
YAMALUBE 4 (10W30) or SAE10W30
type SE motor oil
Cooling systemCoolant reservoir capacity (up to the maxi-
mum level mark)
0.60 L
Air filterAir filter element
Dry element
FuelRecommended fuel
Regular unleaded gasoline only
Fuel tank capacity
10.5 L
CarburetorManufacturer
TEIKEI
Type x quantity
TK28 x 1
TK28 x 1
Spark plug (s)Manufacturer/model
NGK/CR8ESpark plug gap
0.7-0.8 mm
ClutchClutch type
Dry, centrifugal automatic
TransmissionPrimary reduction system
Helical gear
Primary reduction ratio
40/15 (2.666)
Secondary reduction system
Helical gear
Secondary reduction ratio
44/12 (3.666)
Transmission type
V-belt automatic
ChassisFrame type
Steel tube underbone
Caster angle
28.00 degree
Trail
104.0 mm
Front tireType
Tubeless
Size
120/70-12 47L
Manufacturer/model
MICHELIN
CHENG SHIN
PIRELLI
8
SPECIFICATIONS
8-1
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AAcceleration and deceleration ...................5-2
Adjusting the brake lever free play ..........6-15
Adjusting the carburetor ..........................6-12
Adjusting the rear shock absorber
assemblies ...............................................3-8
Air filter and V-belt case air filter
elements ................................................6-11
BBattery......................................................6-18
Battery voltage/fuel gauge .........................3-3
Braking .......................................................5-2
CCare............................................................7-1
Clock ..........................................................3-4
Controls and Instruments ..........................2-3
Coolant.....................................................6-10
Changing the brake fluid..........................6-16
Checking and lubricating the cables .......6-16
Checking and lubricating the centerstand
and sidestand ........................................6-17
Checking the brake fluid level .................6-15
Checking the front and rear brake pads..6-15
Checking the front fork ............................6-17
Checking the spark plug ............................6-6
Checking the steering ..............................6-17
Checking the throttle cable free play.......6-12
Checking the wheel bearings ..................6-18
EEngine oil ...................................................6-7
FFinal gear oil...............................................6-9
Front brake lever ........................................3-5
Front storage compartment .......................3-7Fuel ............................................................3-6
Fuel tank cap .............................................3-6
HHandlebar switches ...................................3-4
IIdentification numbers ...............................9-1
Indicator lights ...........................................3-1
LLeft view .....................................................2-1
MMain switch ................................................3-1
Model label ................................................9-2
OOwner’s tool kit ..........................................6-1
PParking .......................................................5-3
Periodic maintenance and lubrication
chart .........................................................6-2
Pre-operation check list .............................4-2
RRear brake lever .........................................3-6
Removing and installing cowlings and
panels ......................................................6-5
Replacing a front turn signal light bulb....6-21
Replacing the fuse ...................................6-20
Replacing the headlight bulb or a front
turn signal light bulb ..............................6-20
Replacing the license plate light bulb......6-21
Replacing the tail/brake light bulb or a
rear turn signal light bulb.......................6-22
Right view ..................................................2-2
SSeat ............................................................3-7
Sidestand ...................................................3-8Sidestand switch operation check ............3-9
Speedometer unit ......................................3-3
Starting a cold engine ................................5-1
Starting off .................................................5-2
Storage.......................................................7-3
Storage compartment ................................3-7
TTires .........................................................6-13
Troubleshooting .......................................6-23
Troubleshooting chart ..............................6-24
INDEX
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