2005 YAMAHA GRIZZLY 660 warning

8-1
EBU00516
PERIODIC MAINTENANCE AND
ADJUSTMENTPeriodic inspection, adjustment and lubrication will
keep your machine in the safest and most efficient
condition possible. Safety is an obligation of the
machine owner. The most important points of ma-
chine inspection, adjustment and lubrication are
explained on the following pages.
WARNING
Never service an engine while it is running.
Moving parts can catch clothing or parts of the
body, causing injury. Electrical components
can cause shocks or can start fires. Turn off
the engine when performing maintenance un-
less otherwise specified. Have a Yamaha deal-
er perform service if you are not familiar with
machine service.
U5KM63.book Page 1 Monday, March 15, 2004 11:44 AM

8-5
WARNING
_ Never modify this ATV through improper in-
stallation or use of accessories. Improper in-
stallation of accessories or modification of this
vehicle may cause changes in handling which
in some situations could lead to an accident.
All parts and accessories added to this vehicle
should be genuine Yamaha or equivalent com-
ponents designed for use on this ATV and
should be installed and used according to in-
structions. If you have questions, consult an
authorized Yamaha ATV dealer. _
U5KM63.book Page 5 Monday, March 15, 2004 11:44 AM

8-67 1. Coolant drain bolt
1. Boulon de vidange du liquide de refroidissement
1. Perno de drenaje del refrigerante
1. Trough
1. Feuille de papier repliée en forme de conduit
1. Pasante
EBU13221
Changing the coolant
WARNING
_ Wait for the engine and radiator to cool before
removing the radiator cap. You could be
burned by hot fluid and steam blown out under
pressure. Always put a thick rag over the cap
when opening. Allow any remaining pressure
to escape before completely removing the cap. _1. Place the ATV on a level surface.
2. Remove panels E and F. (See pages 8-31–
8-33 for panel removal and installation proce-
dures.)
3. Place a container under the engine, and then
remove the coolant drain bolt. (Use a trough
or a similar object as shown to prevent cool-
ant from spilling on the footrest.)
4. Remove the front carrier and panel C. (See
pages 8-25 and 8-29 for panel removal and
installation procedures.)
U5KM63.book Page 67 Monday, March 15, 2004 11:44 AM

8-87 1. Frame 2. Air filter element
1. Armature 2.Élément de filtre à air
1. Bastidor 2. Elemento del filtro de aire
5. Wash the air filter element gently but thor-
oughly in solvent.
WARNING
_ Always use parts cleaning solvent to clean the
air filter element. Never use low flash point sol-
vents or gasoline to clean the air filter element
because the engine could catch fire or ex-
plode. _6. Squeeze the excess solvent out of the air fil-
ter element and let it dry.CAUTION:_ Do not twist the air filter element when squeez-
ing it. _7. Inspect the air filter element and replace it if
damaged.
8. Apply foam air filter oil to the air filter element.NOTE:_ The air filter element should be wet but not drip-
ping. _
U5KM63.book Page 87 Monday, March 15, 2004 11:44 AM

8-109 a. Front brake lever free play
a. Jeu au levier de frein avant
a. Juego libre del freno delantero
EBU01190
Front brake lever free play
The front brake lever should have a free play of
zero mm at the lever end. If not, have a Yamaha
dealer adjust it.
WARNING
_ Operating with improperly serviced or adjust-
ed brakes could cause loss of braking ability
which could lead to an accident.
After servicing:

Make sure the brakes operate smoothly
and that the free play is correct.


Make sure the brakes do not drag.


Make sure the brakes are not spongy. All
air must be bled from the brake system.
Replacement of brake components requires
professional knowledge. These procedures
should be performed by a Yamaha dealer.
_
U5KM63.book Page 109 Monday, March 15, 2004 11:44 AM

8-113 a. Distance between brake pedal and footrest
a. Distance entre la pédal de frein et le repose-pied
a. Distancia entre el pedal de freno y la estribera
Adjusting the brake pedal
The top of the brake pedal should be positioned
72 mm above the top of the footrest. If not, ask a
Yamaha dealer to adjust it.
WARNING
_ Operating with improperly serviced or adjust-
ed brakes could cause loss of braking ability
which could lead to an accident. After servic-
ing:

Make sure the brakes operate smoothly
and that the free play is correct.


Make sure the brakes do not drag.


All air must be bled from the brake sys-
tem.
Replacement of brake components requires
professional knowledge. These procedures
should be performed by a Yamaha dealer.
_
U5KM63.book Page 113 Monday, March 15, 2004 11:44 AM

8-117
EBU00570
Cable inspection and lubrication
WARNING
Inspect cables frequently and replace if dam-
aged. Corrosion can result when the outer cov-
ering of control cables becomes damaged.
Cables can also become frayed or kinked. Op-
eration of controls could be restricted, which
could cause an accident or injury.Lubricate the inner cables and the cable ends. If
the cables do not operate smoothly, ask a Yamaha
dealer to replace them.
Recommended lubricant:
Engine oil
U5KM63.book Page 117 Monday, March 15, 2004 11:44 AM

8-129
WARNING
Battery electrolyte is poisonous and danger-
ous, causing severe burns, etc. It contains sul-
furic acid. Avoid contact with skin, eyes or
clothing.
Antidote:

EXTERNAL: Flush with water.


lNTERNAL: Drink large quantities of water
or milk. Follow with milk of magnesia,
beaten egg or vegetable oil. Call a physi-
cian immediately.


EYES: Flush with water for 15 minutes
and get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of
ignition away. Ventilate when charging or us-
ing in an enclosed space. Always shield your
eyes when working near batteries.
KEEP OUT OF REACH OF CHILDREN.
U5KM63.book Page 129 Monday, March 15, 2004 11:44 AM