2005 YAMAHA GRIZZLY 660 ignition

2-15
WARNING
_

Always turn off the engine when refueling.


Do not refuel right after the engine has
been running and is still very hot.


Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never
refuel while smoking, or while in the vicin-
ity of sparks, open flames, or other sourc-
es of ignition such as the pilot lights of
water heaters and clothes dryers. Gaso-
line can catch fire and you could be
burned.


When transporting the machine in anoth-
er vehicle, be sure it is kept upright and
that the fuel cock is in the “OFF” position.
Otherwise, fuel may leak out of the carbu-
retor or fuel tank.


Gasoline is poisonous. If you should
swallow some gasoline or inhale a lot of
gasoline vapor, or get some gasoline in
your eyes, see your doctor immediately. If
gasoline spills on your skin, wash with
soap and water. If gasoline spills on your
clothing, change your clothes.
_
U5KM63.book Page 15 Monday, March 15, 2004 11:44 AM

4-19 1. Lights switch “//OFF”
2. Start switch “”
3. Engine stop switch “/”
4. Override switch “OVERRIDE”
5. Horn switch “”
1. Contacteur d’éclairage “//OFF”
2. Contacteur du démarreur “”
3. Coupe-circuit du moteur “/”
4. Contacteur de désactivation “OVERRIDE”
5. Contacteur de l’avertisseur “”
1. Interruptor de luces “//OFF”
2. Interruptor de arranque “”
3. Interruptor de paro del motor “/”
4. Interruptor de cancelación “OVERRIDE”
5. Interruptor de la bocina “”
EBU00053
Handlebar switches
EBU01204
Light switch “/ /OFF”
Set the switch to “” to turn on the low beam and
the taillight.
Set the switch to “” to turn on the high beam
and the taillight.
Set the switch to “OFF” to turn off all the lights.CAUTION:_ Do not use the headlights with the engine
turned off for more than thirty minutes. The
battery may discharge to the point that the
starter motor will not operate properly. If this
should happen, remove the battery and re-
charge it. _
EBU01205
Engine stop switch “/”
Make sure that the engine stop switch is set to
“” before starting the engine. The engine stop
switch controls ignition and can be used at all
times to stop the engine, especially in an emer-
gency. The engine will not start or run when the
engine stop switch is set to “”.
U5KM63.book Page 19 Monday, March 15, 2004 11:44 AM

8-129
WARNING
Battery electrolyte is poisonous and danger-
ous, causing severe burns, etc. It contains sul-
furic acid. Avoid contact with skin, eyes or
clothing.
Antidote:

EXTERNAL: Flush with water.


lNTERNAL: Drink large quantities of water
or milk. Follow with milk of magnesia,
beaten egg or vegetable oil. Call a physi-
cian immediately.


EYES: Flush with water for 15 minutes
and get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of
ignition away. Ventilate when charging or us-
ing in an enclosed space. Always shield your
eyes when working near batteries.
KEEP OUT OF REACH OF CHILDREN.
U5KM63.book Page 129 Monday, March 15, 2004 11:44 AM

8-133 1. Main fuse 2. Spare main fuse
3. Headlight fuse 4. Ignition fuse
5. Auxiliary DC jack fuse 6. Four-wheel-drive fuse
7. Signaling system fuse
8. Backup fuse (for odometer and clock)
9. Spare fuse (× 3)
1. Fusible principal 2. Fusible principal de rechange
3. Fusible de phare 4. Fusible d’allumage
5. Fusible de prise pour accessoires
6. Fusible du système 4x4
7. Fusible du système de signalisation
8. Fusible de sauvegarde (compteur kilométrique)
9. Fusible de rechange (× 3)
1. Fusible principal 2. Fusible principal de repuesto
3. Fusible del faro
4. Fusible del sistema de encendido
5. Fusible de la toma de CC auxiliar
6. Fusible del sistema de tracción en las cuatro ruedas
7. Fusible del sistema de señalización
8. Fusible de reserva (para el cuentakilómetros)
9. Fusible de repuesto (× 3)
EBU07454*
Fuse replacement
1. The main fuse and the fuse box are located
under the seat.
2. If a fuse is blown, turn off the main switch and
the switch of the circuit in question. Then, in-
stall a new fuse of the specified amperage.
Turn on the main switch. If the fuse immedi-
ately blows again, consult a Yamaha dealer.
Specified fuses:
Main fuse: 30 A
Headlight fuse: 15 A
Ignition fuse: 10 A
Auxiliary DC jack fuse: 10 A
Four-wheel-drive fuse: 3 A
Signaling system fuse: 10 A
Backup fuse: 10 A
U5KM63.book Page 133 Monday, March 15, 2004 11:44 AM

8-145
EBU00413
Troubleshooting
Although Yamaha machines receive a rigid in-
spection before shipment from the factory, trouble
may occur during operation.
Any problem in the fuel, compression, or ignition
systems can cause poor starting and loss of pow-
er. The troubleshooting chart describes a quick,
easy procedure for making checks. If your ma-
chine requires any repair, take it to a Yamaha
dealer.
The skilled technicians at a Yamaha dealership
have the tools, experience, and know-how to prop-
erly service your machine. Use only genuine
Yamaha parts on your machine. Imitation parts
may look like Yamaha parts, but they are often in-
ferior.
Consequently, they have a shorter service life and
can lead to expensive repair bills.
WARNING
Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe in-
jury or property damage. Make sure there are
no open flames or sparks in the area, including
pilot lights from water heaters or furnaces.
U5KM63.book Page 145 Monday, March 15, 2004 11:44 AM

8-147
EBU00724Troubleshooting chart
Starting problems or poor engine performance1. Fuel
Check if there is fuel
in the fuel tank.There is fuel.Turn the fuel cock
lever to “OFF”.No fuel.Fuel cock is
clogged.
Clean the
fuel cock. Some fuel.Turn the fuel cock
lever to “RES”.Restart the engine.
No fuel.Supply fuel.
2. Compression
Use the electric
starter to see if
there is compression.There is compression.
Compression normal.
No compression.Ask a Yamaha dealer to
inspect.
3. Ignition
Remove the
spark plug and
check the electrodes.WetWipe clean with dry cloth.
DryAttach spark plug cap and
ground to chassis.Use the
electric starter.Spark is good.Ignition system is
normal.
Spark is weak.
Adjust the spark plug gap
or replace the spark plug. No spark.
Ask a Yamaha dealer to
inspect. 4. Battery
Use the electric starter.Engine turns over
quickly.Battery is good.
Engine turns over
slowly.Check the battery lead connections,
and charge the battery if necessary.Check the
fuel flow.
Turn the fuel cock
lever to “ON”.
Remove the fuel hose
from the fuel cock.
U5KM63.book Page 147 Monday, March 15, 2004 11:44 AM

10-5
Brake:
Front brake type Dual disc brake
operation Right hand operation
Rear brake type Single disc brake
operation Left hand and right foot operation
Suspension:
Front suspension Double wishbone
Rear suspension Double wishbone
Shock absorber:
Front shock absorber Coil spring / Oil damper
Rear shock absorber Coil spring / Oil damper
Wheel travel:
Front wheel travel 170 mm
Rear wheel travel 225 mm
Electrical:
Ignition system DC. C.D.I.
Generator system A.C. magneto
Battery type YTX20L-BS
Battery capacity 12 V, 18 AhModel YFM660FA
U5KM63.book Page 5 Monday, March 15, 2004 11:44 AM

10-6
Headlight type: Krypton bulb
Bulb voltage, wattage
× quantity:
Headlight 12 V, 30 W / 30 W
× 2
Tail/brake light 12 V, 5 W / 21 W
× 1
Indicator light:
Neutral indicator light LED
Reverse indicator light LED
Coolant temperature warning light LED
Park indicator light LED
High-range indicator light LED
Low-range indicator light LED
Differential gear lock indicator light LED
Fuses:
Main fuse 30 A
Headlight fuse 15 A
Ignition fuse 10 A
Auxiliary DC jack fuse 10 A
Four-wheel-drive fuse 3 A
Signaling system fuse 10 A
Backup fuse 10 AModel YFM660FA
U5KM63.book Page 6 Monday, March 15, 2004 11:44 AM