2005 YAMAHA GP1300R spark plugs

2-4
E
1Spark plugs/Spark plug caps
2Electrical box
Protects electrical components from water.
3Flush hose connector
Use to flush the engine cooling water pas-
sages.
4Spark plug lead
5Muffler
6Fuel tank
7Oil tank8Battery
9Fire extinguisher container
0Water separator
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E
4
EJU10860
MAINTENANCE AND
CARE
Storage ...................................................... 4-1
Flushing the cooling system .................. 4-1
Lubrication .............................................. 4-3
Fuel system............................................. 4-3
Battery .................................................... 4-5
Cleaning the watercraft .......................... 4-6
Maintenance and adjustments .............. 4-7
Owner’s/Operator’s Manual and
tool kit ..................................................... 4-8
Periodic maintenance chart ................... 4-9
Inspecting the fuel system ................... 4-10
Inspecting the oil injection system ....... 4-11
Inspecting the jet thrust nozzle
angle ..................................................... 4-12
Inspecting and adjusting the
throttle cable ......................................... 4-12
Cleaning and adjusting the
spark plugs ........................................... 4-13
Lubrication points ................................. 4-15
Inspecting the battery .......................... 4-17
Adjusting the fuel injection system ...... 4-19
Replacing the fuse ............................... 4-20
Bleeding the oil injection pump ............ 4-20
Adjusting the Yamaha Adjustable
Sponson (YAS) .................................... 4-21
Specifications ........................................ 4-22
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4-3
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EJU20100
Lubrication
WARNING@ Do not spray flammable rust inhibitor
products on engine surfaces while the
engine is hot. The sprayed substance or
propellants could catch fire.
@
1. Remove the spark plugs and pour
approximately one tablespoon of oil into
each cylinder.
2. Grease the spark plug threads and rein-
stall the spark plugs.
3. Crank the engine within 3 seconds using
the start switch.
4. Lubricate all cables such as the throttle
and steering cables.
NOTE:@ Use a suitable marine grease applicator to
pressure lubricate the cables and purge out
any moisture between the inner and outer
cables.
@
5. Lubricate the areas of the watercraft
specified under Lubrication points on
page 4-15.
EJU20221
Fuel system
WARNINGGASOLINE AND ITS VAPORS ARE
HIGHLY FLAMMABLE AND EXPLOSIVE!

Do not smoke when refueling, and
keep away from sparks, flames, or
other sources of ignition.

Stop engine before refueling.

Refuel in a well-ventilated area with
the watercraft in a horizontal position.

Do not stand or sit on the watercraft
while refueling in case of fire.
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4-9
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EJU13550
Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, depend-
ing on your operating conditions maintenance may need to be performed more frequently.
PMC-*** (
) This mark indicates maintenance that you may do yourself.
(
❍) This mark indicates work to be done by a Yamaha dealer.
MAINTENANCE INTERVAL
INITIALTHEREAFTER
EVERYPA G E
10
hours50
hours100
hours100
hours200
hours
ITEM
6
months12
months12
months24
months
Spark plug Inspect, clean, adjust




4-13
Lubrication points Lubricate


4-15
Intermediate housing Lubricate❍
*1

*2

*2 4-16
Fuel system Inspect❍❍
4-10
Fuel tank Inspect, clean❍❍
4-10
Oil injection system Inspect, clean❍❍
4-11
Throttle shaft Inspect❍❍
—
Cooling water passages Flush

*3 4-1
Water inlet strainer Inspect, clean❍❍
—
Bilge strainer Clean❍❍
—
Electric bilge pump strainer Inspect, clean❍❍
—
Impeller Inspect❍❍
—
Jet thrust nozzle angle Inspect, adjust

/❍

/❍
4-12
QSTS mechanism Inspect, adjust❍❍❍
—
Throttle cable Inspect, adjust❍❍❍
4-12
Stern drain plugs Inspect, replace❍❍
3-9
Battery Inspect ❍❍
4-18
Rubber coupling Inspect❍
—
Engine mount Inspect❍
—
Nuts and bolts Inspect❍❍❍
—
*1: Grease quantity: 33.0–35.0 cm3 (1.11–1.18 oz)
*2: Grease quantity: 6.0–8.0 cm3 (0.20–0.27 oz)
*3: After every use
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4-13
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EJU11062
Cleaning and adjusting the
spark plugs
The spark plug is an important engine
component and is easy to inspect. The con-
dition of the spark plug can indicate some-
thing about the condition of the engine. For
example, if the center electrode porcelain is
very white, this could indicate an intake air
leak or carburetion problem in that cylinder.
Do not attempt to diagnose any problems
yourself. Have a Yamaha dealer service the
watercraft.
Remove and inspect the spark plugs peri-
odically; heat and deposits will cause the
spark plugs to slowly break down and erode.
If electrode erosion becomes excessive, or if
carbon and other deposits are excessive,
replace the spark plug with the specified
plug.
Measure the spark plug gap a with a
wire thickness gauge. Replace the spark
plugs or adjust the gap to specification if
necessary.
To install the spark plug:
1. Clean the gasket surface.
2. Wipe any dirt from the threads of the
spark plug.
3. Install the spark plug, and then tighten it
to the specified torque.
4. Install the spark plug cap.Standard spark plug: BR8ES-11
Spark plug gap:
1.0–1.1 mm (0.039–0.043 in)
Spark plug tightening torque:
25 N·m (2.5 kgf·m, 18 ft·lb)
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6-1
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EJU11250
Index
2-stroke engine oil ................................... 3-3
A
Adjusting the fuel injection system ........ 4-19
Adjusting the Yamaha Adjustable
Sponson (YAS) ..................................... 4-21
Approval label of Emission control
certificate ................................................. 1-2
B
Battery ............................................ 3-10, 4-5
Beaching the watercraft ........................ 3-32
Bilge ........................................................ 3-9
Bleeding the oil injection pump ............. 4-20
Boarding alone ...................................... 3-25
Boarding and starting in deep water ..... 3-25
Boarding with a passenger.................... 3-26
Bow down.............................................. 2-11
Bow up .................................................. 2-11
C
Capsized watercraft .............................. 3-27
Check engine warning indicator ............ 2-18
Checking the trolling speed ................... 4-19
Cleaning and adjusting the
spark plugs ............................................ 4-13
Cleaning the jet intake and impeller ........ 5-4
Cleaning the watercraft ........................... 4-6
Connecting the jumper cables................. 5-6
Cooling water pilot outlet ................ 2-8, 3-15
Cruising limitations ................................ 1-10
D
Docking the watercraft .......................... 3-32
E
Emergency procedures ........................... 5-4
Emission control information
(For Canada only) ................................... 1-2
Engine break-in ..................................... 3-16
Engine compartment ............................... 3-7
Engine overheat warning indicator ........ 2-19
Engine overheat warning system .......... 2-12
Engine serial number .............................. 1-1Engine shut-off cord (lanyard) ............... 3-14
Engine shut-off switch ............................. 2-7
Engine stop switch .................................. 2-7
Enjoy your watercraft responsibly ......... 1-16
Exhaust temperature warning
indicator................................................. 2-19
Exhaust temperature warning
system ................................................... 2-13
F
Filling the fuel tank .................................. 3-4
Filling the oil tank .................................... 3-5
Fire extinguisher .................................... 3-11
Flushing the cooling system .................... 4-1
Front storage compartment ................... 2-20
Fuel and oil.............................................. 3-1
Fuel and oil systems ............................... 3-8
Fuel meter ............................................. 2-16
Fuel system ............................................. 4-3
Fuel tank ............................................... 4-10
Fuel tank filler cap ................................... 2-6
Fuel warning indicator ........................... 2-17
G
Gasohol ................................................... 3-3
Gasoline .................................................. 3-1
Getting to know your watercraft ............ 3-21
Glove compartment ............................... 2-21
H
Handgrip ................................................ 2-11
Hazard information ................................ 1-14
Hood........................................................ 2-6
Hour meter/Voltmeter ............................ 2-17
Hull and deck .......................................... 3-7
Hull Identification Number (HIN).............. 1-1
I
Identification numbers ............................. 1-1
Important labels ....................................... 1-3
Inspecting and adjusting the
throttle cable.......................................... 4-12
Inspecting the battery ............................ 4-17
Inspecting the fuel system ..................... 4-10
Inspecting the jet thrust nozzle angle .... 4-12
Inspecting the oil injection system ......... 4-11
UF1G72.book Page 1 Thursday, September 30, 2004 2:28 PM