2005 YAMAHA GP1300R check engine

4-10
E
EJU18160
Inspecting the fuel system
WARNING@ Gasoline is highly flammable and explo-
sive. Failure to check for and repair any
fuel leakage could result in fire or explo-
sion. A fire or explosion can cause
severe injury or death. Shut off the
engine. Do not smoke. Avoid spilling
gasoline.
Fuel in hose is pressurized.
Fuel can spray out and cause injury or a
fire hazard if fuel line is disconnected.
Do not attempt to run engine with fuel
line disconnected.
@
Check the fuel system for leaks, cracks,
or malfunctions. If any problem is found,
consult a Yamaha dealer.
Check:

Fuel tank for water or dirt.

Fuel tank cap (seal) for damage.

Fuel tank for damage, cracks or leakage.

Fuel hose joint for leakage.

Fuel hose for cracks or other damage.

Air bleeding passages for leakage.
EJU18410
Fuel tank
Check the fuel tank 1 for leakage or
water in the tank. If water is found in the fuel
system or if the fuel tank needs to be
cleaned, have a Yamaha dealer service the
watercraft.
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4-19
E
EJU18231
Adjusting the fuel injection
system
The fuel injection system was set at the
Yamaha factory. Have a Yamaha dealer ser-
vice the watercraft if necessary.
CAUTION:@ Do not attempt to adjust the fuel injection
system. If the settings are changed poor
engine performance and damage may
result.
@
EJU20240
Checking the trolling speed
1. Put the watercraft in the water.
2. Start the engine and warm it up. Use the
tachometer in the multifunction informa-
tion center to check the trolling speed.
If the trolling speed is out of specification,
have a Yamaha dealer service the water-
craft. Trolling speed: 1,250–1,450 r/min
UF1G72.book Page 19 Thursday, September 30, 2004 2:28 PM

5-1
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EJU11160
Troubleshooting
If you have any trouble with your watercraft, use this section to check for the possible
cause.
If you cannot find the cause, or if the procedure for replacement or repair is not described
in this Owner’s/Operator’s Manual, have a Yamaha dealer perform the necessary service.
EJU13670
Troubleshooting chart
TBC-*** TROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
startStarter motor does not turn over
Engine shut-
off switchClip not in place Install clip
2-7
Fuse Burned out Replace the fuse and
check wiring4-20
Battery Run down Recharge 4-17
Poor terminal connec-
tionsTighten as required
4-17
Terminal corroded Clean—
Starter motor Faulty Have serviced by
Yamaha dealer—
War ning
systemOverheat mode Cool down engine
2-12
Starter motor turns over
Throttle lever Squeezed Release 2-7
Fuel Empty Refill as soon as possi-
ble3-4
Stale or contaminated Have serviced by
Yamaha dealer4-10
Fuel tank Water or dirt present Have serviced by
Yamaha dealer4-10
Spark plug Fouled or defective Clean or replace 4-13
Spark plug cap Not connected or loose Connect properly 4-13
Crankcase Filled with water Crank engine with plug
out until clean5-8
Fuel injection
systemFuel pump faulty Have serviced by
Yamaha dealer—
Water
temperature
sensorFailed Have serviced by
Yamaha dealer 2-12
UF1G72.book Page 1 Thursday, September 30, 2004 2:28 PM

5-2
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Engine runs irregu-
larly or stallsFuel Empty Refill as soon as possi-
ble3-4
Stale or contaminated Have serviced by
Yamaha dealer4-10
Fuel tank Water or dirt present Have serviced by
Yamaha dealer4-10
Spark plug Fouled or defective Replace 4-13
Incorrect heat range Replace 4-13
Gap incorrect Adjust 4-13
Spark plug cap Loose Connect properly 4-13
Cracked, torn, or dam-
agedReplace
—
Electrical
wiringLoose connection Tighten or connect
properly—
Fuel injection
systemFaulty or clogged injec-
torsHave serviced by
Yamaha dealer—
Warning light or
indicator blinksFuel level Empty Refill as soon as possi-
ble3-4
Engine oil level Empty Refill immediately 3-5
Oil filter clogged Have serviced by
Yamaha dealer—
Engine
overheatedJet intake clogged Clean 5-4
Water temperature
sensor is failedHave serviced by
Yamaha dealer2-12
Low battery
voltageBattery voltage low Charge 4-17
Battery terminal con-
nected wrongConnect properly
4-17
Exhaust gas
temperatureGas temperature is too
highCool down engine
2-13
Check engine
warningFaulty sensors Have serviced by
Yamaha dealer— TROUBLE POSSIBLE CAUSE REMEDY PAGE
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5-4
E
EJU11180
Emergency procedures
EJU11190
Cleaning the jet intake and
impeller
If weeds or debris get caught in the intake
or impeller, cavitation can occur, causing jet
thrust to decrease even though engine
speed rises. If this condition is allowed to
continue, the engine will overheat and may
seize. If there is any sign that the jet intake
or impeller is clogged with weeds or debris,
beach the watercraft and check the intake
and impeller. Always stop the engine before
beaching the watercraft.
WARNING@ Before attempting to remove weeds or
debris from the jet intake or impeller
areas, shut the engine off and remove
the clip from the engine shut-off switch.
Severe injury or death could result from
contact with the rotating parts of the jet
pump.
@
1. Turn the watercraft on its side as shown.
CAUTION:@
Place a suitable clean cloth or carpet-
ing underneath the watercraft to pro-
tect it from abrasions and scratches.

Always turn the watercraft over onto
its port (left) side.

When turning the watercraft on its
side, support the bow so the handle-
bars cannot be bent or damaged.
@
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6-1
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EJU11250
Index
2-stroke engine oil ................................... 3-3
A
Adjusting the fuel injection system ........ 4-19
Adjusting the Yamaha Adjustable
Sponson (YAS) ..................................... 4-21
Approval label of Emission control
certificate ................................................. 1-2
B
Battery ............................................ 3-10, 4-5
Beaching the watercraft ........................ 3-32
Bilge ........................................................ 3-9
Bleeding the oil injection pump ............. 4-20
Boarding alone ...................................... 3-25
Boarding and starting in deep water ..... 3-25
Boarding with a passenger.................... 3-26
Bow down.............................................. 2-11
Bow up .................................................. 2-11
C
Capsized watercraft .............................. 3-27
Check engine warning indicator ............ 2-18
Checking the trolling speed ................... 4-19
Cleaning and adjusting the
spark plugs ............................................ 4-13
Cleaning the jet intake and impeller ........ 5-4
Cleaning the watercraft ........................... 4-6
Connecting the jumper cables................. 5-6
Cooling water pilot outlet ................ 2-8, 3-15
Cruising limitations ................................ 1-10
D
Docking the watercraft .......................... 3-32
E
Emergency procedures ........................... 5-4
Emission control information
(For Canada only) ................................... 1-2
Engine break-in ..................................... 3-16
Engine compartment ............................... 3-7
Engine overheat warning indicator ........ 2-19
Engine overheat warning system .......... 2-12
Engine serial number .............................. 1-1Engine shut-off cord (lanyard) ............... 3-14
Engine shut-off switch ............................. 2-7
Engine stop switch .................................. 2-7
Enjoy your watercraft responsibly ......... 1-16
Exhaust temperature warning
indicator................................................. 2-19
Exhaust temperature warning
system ................................................... 2-13
F
Filling the fuel tank .................................. 3-4
Filling the oil tank .................................... 3-5
Fire extinguisher .................................... 3-11
Flushing the cooling system .................... 4-1
Front storage compartment ................... 2-20
Fuel and oil.............................................. 3-1
Fuel and oil systems ............................... 3-8
Fuel meter ............................................. 2-16
Fuel system ............................................. 4-3
Fuel tank ............................................... 4-10
Fuel tank filler cap ................................... 2-6
Fuel warning indicator ........................... 2-17
G
Gasohol ................................................... 3-3
Gasoline .................................................. 3-1
Getting to know your watercraft ............ 3-21
Glove compartment ............................... 2-21
H
Handgrip ................................................ 2-11
Hazard information ................................ 1-14
Hood........................................................ 2-6
Hour meter/Voltmeter ............................ 2-17
Hull and deck .......................................... 3-7
Hull Identification Number (HIN).............. 1-1
I
Identification numbers ............................. 1-1
Important labels ....................................... 1-3
Inspecting and adjusting the
throttle cable.......................................... 4-12
Inspecting the battery ............................ 4-17
Inspecting the fuel system ..................... 4-10
Inspecting the jet thrust nozzle angle .... 4-12
Inspecting the oil injection system ......... 4-11
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6-2
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J
Jet unit................................................... 3-14
Jumping the battery................................. 5-5
L
Label location .......................................... 1-3
Learning to operate your watercraft ...... 3-21
Leaving the watercraft ........................... 3-20
Limitations on who may operate
the watercraft .......................................... 1-9
Location of main components ................. 2-1
Lubrication............................................... 4-3
Lubrication points .................................. 4-15
M
Maintenance and adjustments ................ 4-7
Manufactured date label.......................... 1-2
Multifunction information center ... 2-15, 3-15
O
Oil filter .................................................. 4-11
Oil tank .................................................. 4-11
Oil tank filler cap...................................... 2-6
Oil warning indicator.............................. 2-18
Operating your watercraft...................... 3-21
Operation .............................................. 3-16
Operation of controls and other
functions .................................................. 2-5
Operation requirements ........................ 1-11
Other labels ............................................. 1-7
Owner’s/Operator’s Manual and
tool kit ...................................................... 4-8
P
Periodic maintenance chart..................... 4-9
Post-operation checks........................... 3-33
Pre-operation check list........................... 3-6
Pre-operation check points ..................... 3-7
Pre-operation checks .............................. 3-6
Primary Identification (PRI-ID)
number .................................................... 1-1
Q
Quick Shift Trim System (QSTS) .......... 3-13
Quick Shift Trim System (QSTS)
selector.................................................. 2-10
R
Recommended equipment .................... 1-13Replacing the fuse ................................ 4-20
Riding watercraft with a passenger ....... 3-22
Rough water operation .......................... 3-32
S
Safe boating rules ................................. 1-16
Safety information ................................... 1-9
Seat ......................................................... 2-5
Specifications ........................................ 4-22
Speedometer......................................... 2-16
Starting and boarding in shallow
water ..................................................... 3-24
Starting from a dock .............................. 3-24
Starting the engine ................................ 3-18
Starting the watercraft ........................... 3-23
Start switch.............................................. 2-8
Steering system .............................2-9, 3-12
Stern drain plug ....................................... 3-9
Stopping the engine .............................. 3-20
Stopping the watercraft ......................... 3-31
Storage.................................................... 4-1
Storage compartments .......................... 2-20
Submerged watercraft ............................. 5-8
Switches ................................................ 3-15
T
Tachometer ........................................... 2-16
Throttle .................................................. 3-12
Throttle lever ........................................... 2-7
Towing the watercraft .............................. 5-7
Transporting .......................................... 3-35
Troubleshooting ...................................... 5-1
Troubleshooting chart ............................. 5-1
Turning the watercraft ........................... 3-29
W
Warning labels ........................................ 1-4
Watercraft characteristics ...................... 1-14
Water separator ...................................... 3-8
Y
Yamaha Adjustable Sponson (YAS) ..... 2-21
Yamaha Engine Management
System (YEMS) ..................................... 2-14
UF1G72.book Page 2 Thursday, September 30, 2004 2:28 PM