TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
LCD tachometer .............................3-5
Multi-function display ......................3-5
Anti-theft alarm (optional) ...............3-8
Handlebar switches ........................3-8
Clutch lever ...................................3-10
Shift pedal .....................................3-10
Brake lever ...................................3-10
Brake pedal ..................................3-11
Fuel tank cap ................................3-11
Fuel ...............................................3-12
Fuel tank breather hose ................3-13
Catalytic converter ........................3-13
Seat ..............................................3-13
Storage compartment ...................3-14
Adjusting the shock absorber
assembly ...................................3-15
Sidestand ......................................3-16
Ignition circuit cut-off system ........3-16PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing panels ..... 6-5
Checking the spark plugs ............... 6-6
Engine oil and oil filter cartridge ..... 6-7
Coolant ......................................... 6-10
Replacing the air filter element ..... 6-12
Adjusting the engine idling
speed ........................................ 6-13
Adjusting the throttle cable free
play ........................................... 6-14
Adjusting the valve clearance ...... 6-14
Tires ............................................. 6-14
Cast wheels .................................. 6-17
Adjusting the clutch lever free
play ........................................... 6-17Adjusting the rear brake light
switch ....................................... 6-18
Checking the front and rear
brake pads ................................ 6-18
Checking the brake fluid level ...... 6-19
Changing the brake fluid .............. 6-20
Drive chain slack .......................... 6-20
Lubricating the drive chain ........... 6-22
Checking and lubricating the
cables ....................................... 6-22
Checking and lubricating the
throttle grip and cable ............... 6-23
Checking and lubricating the
brake and shift pedals .............. 6-23
Checking and lubricating the
brake and clutch levers ............ 6-24
Checking and lubricating the
centerstand and sidestand ....... 6-24
Lubricating the swingarm
pivots ........................................ 6-25
Checking the front fork ................. 6-25
Checking the steering .................. 6-26
Checking the wheel bearings ....... 6-26
Battery ......................................... 6-27
Replacing the fuses ..................... 6-28
Replacing the headlight bulb ....... 6-29
Replacing the tail/brake light
bulb ........................................... 6-30
Replacing a turn signal light
bulb ........................................... 6-31U5VXE2E0.book Page 1 Wednesday, July 7, 2004 11:32 AM
INDEXAAir filter element, replacing ................... 6-12
Anti-theft alarm (optional)........................ 3-8
Auxiliary light bulb, replacing ................ 6-32BBattery................................................... 6-27
Brake and clutch levers,
checking and lubricating ..................... 6-24
Brake and shift pedals,
checking and lubricating ..................... 6-23
Brake fluid, changing ............................ 6-20
Brake fluid level, checking .................... 6-19
Brake lever ............................................ 3-10
Brake pedal ........................................... 3-11CCables, checking and lubricating .......... 6-22
Care ........................................................ 7-1
Catalytic converter ................................ 3-13
Centerstand and sidestand,
checking and lubricating ..................... 6-24
Clutch lever ........................................... 3-10
Clutch lever free play, adjusting ............ 6-17
Coolant.................................................. 6-10DDimmer switch ........................................ 3-9
Drive chain, lubricating.......................... 6-22
Drive chain slack ................................... 6-20EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-13
Engine oil and oil filter cartridge .............. 6-7
Engine stop switch .................................. 3-9
Engine trouble warning light.................... 3-4
FFront and rear brake pads, checking .... 6-18
Front fork, checking .............................. 6-25
Fuel....................................................... 3-12
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather hose........................ 3-13
Fuel tank cap ........................................ 3-11
Fuses, replacing ................................... 6-28HHandlebar switches ................................ 3-8
Hazard switch ......................................... 3-9
Headlight bulb, replacing ...................... 6-29
High beam indicator light ........................ 3-4
Horn switch ............................................. 3-9IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-16
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-4
Indicator and warning lights .................... 3-3KKey identification number ....................... 9-1LLCD tachometer ..................................... 3-5
License plate light bulb, replacing ........ 6-31MMain switch/steering lock........................ 3-2
Model label ............................................. 9-2
Multi-function display .............................. 3-5NNeutral indicator light .............................. 3-3OOil level warning light.............................. 3-4
PPanels, removing and installing .............. 6-5
Parking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-9
Periodic maintenance and lubrication
chart ...................................................... 6-2
Pre-operation check list........................... 4-2RRear brake light switch, adjusting ......... 6-18SSafety information ................................... 1-1
Seat ....................................................... 3-13
Shifting .................................................... 5-2
Shift pedal ............................................. 3-10
Shock absorber assembly, adjusting .... 3-15
Sidestand .............................................. 3-16
Spark plugs, checking ............................. 6-6
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch.............................................. 3-9
Steering, checking................................. 6-26
Storage.................................................... 7-3
Storage compartment............................ 3-14
Swingarm pivots, lubricating ................. 6-25TTail/brake light bulb, replacing .............. 6-30
Throttle cable free play, adjusting ......... 6-14
Throttle grip and cable,
checking and lubricating ..................... 6-23
Tires ...................................................... 6-14
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-36
Troubleshooting charts.......................... 6-37
U5VXE2E0.book Page 1 Wednesday, July 7, 2004 11:32 AM