2005 YAMAHA BIG BEAR PRO 400 lock

Tire wear limit......................................5-25
OPERATION ............................................6-1
Starting a cold engine ...........................6-3
Starting a warm engine .........................6-9
Warming up...........................................6-9
Drive select lever operation and
reverse driving ..................................6-11
Reverse lock release wire ...................6-15
Shifting ................................................6-17
To start out and accelerate .................6-19
To decelerate ......................................6-21
Engine break-in ...................................6-23
Parking ................................................6-27
Parking on a slope ..............................6-27
Accessories and loading .....................6-29
RIDING YOUR ATV..................................7-1
Getting to know your ATV .....................7-3
Ride with care and good judgement .....7-5
Be careful where you ride ...................7-27
Turning your ATV ................................7-41
Climbing uphill.....................................7-47
Riding downhill ....................................7-57
Crossing a slope .................................7-61
Crossing through shallow water ..........7-65
Riding over rough terrain ....................7-69
67
Sliding and skidding............................ 7-71
What to do if ....................................... 7-75
What to do .......................................... 7-75
PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-3
Periodic maintenance/lubrication.......... 8-7
Engine oil and oil filter element........... 8-17
Transfer gear oil replacement............. 8-29
Final gear oil ....................................... 8-33
Differential gear oil replacement ......... 8-39
Axle boots ........................................... 8-41
Spark plug inspection ......................... 8-43
Air filter cleaning ................................. 8-47
Carburetor adjustment ........................ 8-55
Idle speed adjustment ........................ 8-57
Valve clearance adjustment ............... 8-59
Select lever safety system cable
adjustment ........................................ 8-59
Throttle lever adjustment .................... 8-61
Front brake pad check ........................ 8-61
Rear brake shoe inspection ................ 8-63
Brake fluid level check ........................ 8-63
Brake fluid replacement ...................... 8-67
Front brake lever free play.................. 8-69
8
U1C160.book Page 2 Wednesday, May 12, 2004 4:55 PM

3-1
EBU00032
1-DESCRIPTION AND MACHINE
IDENTIFICATION1. Rear carrier
2. Seat
3. Front carrier
4. Brake pedal
5. Reverse lock
release wire
6. Headlight
7. Fuel cock
8. Tail/brake light
9. Recoil starter
10. Shift pedal
11. Rear brake lever12. Parking brake
13. Auxiliary DC jack
14. Speedometer
15. Front brake lever
16. Main switch
17. Throttle lever
18. Fuel gauge
19. Drive select lever
20. Horn
21. Starter (choke)
22. Handlebar switchesNOTE:TheThe machine you have purchased may differ
slightly from those shown in the figures of this
manual.
U1C160.book Page 1 Wednesday, May 12, 2004 4:55 PM

4-19 1. Locknut 2. Adjusting screw
a. No more than 12 mm
1. Contre-écrou 2. Vis de réglage
a. 12 mm maximum
1. Contratuerca 2. Tornillo de ajuste
a. 12 mm como máximo
EBU01198
Speed limiter
The speed limiter keeps the throttle from fully
opening, even when the throttle lever is pushed to
the maximum. Turning in the adjusting screw limits
the maximum engine power available and de-
creases the maximum speed of the ATV.
WARNING
_ Improper adjustment of the speed limiter and
throttle could cause throttle cable damage or
improper throttle operation. You could lose
control, have an accident or be injured. Do not
turn the adjusting screw out more than 12 mm
or the throttle cable could be damaged. Always
make sure the throttle lever free play is adjust-
ed to 3.0–5.0 mm. See page 8-61. _
U1C160.book Page 19 Wednesday, May 12, 2004 4:55 PM

4-25 1. Lock plate
1. Verrou
1. Placa de bloqueo
EBU00075
Parking brake
Use the parking brake when you have to start the
engine or park the machine, especially on a slope.
Apply the rear brake lever and push down the lock
plate to apply the parking brake. Squeeze the rear
brake lever to release the parking brake.
WARNING


Always set the parking brake before start-
ing the engine. The ATV could start mov-
ing unexpectedly if the parking brake is not
applied. This could cause loss of control or
a collision.


Always be sure you have released the
parking brake before you begin to ride. The
brake could overheat if you ride the ATV
without releasing the parking brake. You
could lose braking performance which
could cause an accident. You could also
wear out the brakes prematurely.
U1C160.book Page 25 Wednesday, May 12, 2004 4:55 PM

4-29 1. Recoil starter
1. Lanceur à réenroulement
1. Arranque por tracción de cable
1. Fuel tank cap
1. Bouchon de réservoir de carburant
1. Tapón del depósito de combustible
EBU00591
Recoil starter
Firmly grasp the handle and pull slightly until en-
gagement can be felt. Then pull forcefully, being
careful not to pull the rope all the way out.
WARNING
Put the transmission in neutral and set the
parking brake before starting the engine or the
ATV could start to move unexpectedly, which
could cause an accident.
EBU00092
Fuel tank cap
Remove the fuel tank cap by turning it counter-
clockwise.
U1C160.book Page 29 Wednesday, May 12, 2004 4:55 PM

4-35 1. Seat lock lever
1. Levier de verrouillage de la selle
1. Palanca de bloqueo del asiento
1. Projection (× 2) 2. Seat holder (× 2)
1. Patte de fixation (× 2) 2. Support de selle (× 2)
1. Protuberancia (× 2) 2. Soporte del asiento (× 2)
EBU05670
Seat
To remove the seat, pull the seat lock lever up-
ward and pull up the seat at the rear.
To install the seat, insert the projections on the
front of the seat into the seat holders and push
down on the seat at the rear.NOTE:_ Make sure that the seat is securely fitted. _
U1C160.book Page 35 Wednesday, May 12, 2004 4:55 PM

6-15 1. Reverse lock release wire
1. Câble de déblocage de la marche arrière
1. Cable de liberación del bloqueo de marcha atrás
5. Open the throttle lever gradually and contin-
ue to watch to the rear while backing.
WARNING
_ Improper operation in reverse could make you
hit an obstacle or person behind you, resulting
in serious injury. When you shift into reverse,
make sure there are no obstacles or people be-
hind you. When it is safe to proceed, go slowly. _
EBU00197
Reverse lock release wire
If the machine should get stuck in obstacles such
as rocks, making it impossible for the rear brake
pedal to be applied, pull the reverse lock release
wire to shift into or out of reverse gear.
U1C160.book Page 15 Wednesday, May 12, 2004 4:55 PM

6-27
EBU00211
Parking
When parking, stop the engine and shift into neu-
tral. Turn the fuel cock to “OFF” and apply the
parking brake.
EBU02201
Parking on a slope
WARNING
_ Avoid parking on hills or other inclines. Park-
ing on a hill or other incline could cause the
ATV to roll out of control, increasing the
chance of an accident. If you must park on an
incline, put the ATV in low gear, apply the park-
ing brake, and block the front and rear wheels
with rocks or other objects. Do not park the
ATV at all on hills that are so steep you could
not walk up them easily. _1. Bring the ATV to a stop by applying the
brakes in low gear.
2. Stop the engine.
3. With the rear brake lever and brake pedal ap-
plied, apply the parking brake and slowly re-
lease the brake pedal.
U1C160.book Page 27 Wednesday, May 12, 2004 4:55 PM