Page 15 of 402

Fittings and fasteners .........................5-21
Lights ..................................................5-23
Switches .............................................5-23
Tires ...................................................5-25
How to measure tire pressure ............5-29
Tire wear limit .....................................5-31
OPERATION ............................................6-1
Starting a cold engine ...........................6-3
Starting a warm engine ........................6-9
Warming up ..........................................6-9
Shifting ...............................................6-11
To start out and accelerate .................6-15
To decelerate .....................................6-19
Engine break-in ..................................6-21
Parking ...............................................6-25
Parking on a slope ..............................6-27
Accessories and loading ....................6-29
6
Riding Your ATV ......................................7-1
Getting to know your ATV ....................7-3
Ride with care and good
judgement ...........................................7-5
Be careful where you ride ...................7-27
Turning your ATV ...............................7-41
Climbing uphill ....................................7-45
Riding downhill ...................................7-57
Crossing a slope .................................7-61
Crossing through shallow water .........7-65
Riding over rough terrain ....................7-69
Sliding and skidding ...........................7-71
What to do if ... ..................................7-75
What to do ... .....................................7-75
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s manual and tool kit .................8-3
Periodic maintenance/Lubrication ........8-7
Transmission oil .................................8-17
8
7
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Page 16 of 402

Cooling system ...................................8-23
Spark plug inspection .........................8-39
Air filter element cleaning ...................8-43
Carburetor settings .............................8-51
Idle speed adjustment ........................8-67
Throttle lever adjustment ....................8-71
Front and rear brake pad
inspection .........................................8-73
Brake fluid level check ........................8-75
Brake fluid replacement ......................8-79
Front brake lever free play .................8-81
Brake pedal height adjustment ...........8-83
Parking brake adjustment ...................8-85
Adjusting the rear brake light switch ...8-89
Clutch adjustment ...............................8-91
Drive chain slack check ......................8-91
Drive chain slack adjustment ..............8-93
Lubricating the drive chain .................8-95
Cable inspection and lubrication ........8-99Brake and shift pedal/brake and
clutch lever lubrication ....................8-101
Lubricating the front upper and
lower arm pivots .............................8-101
Rear arm pivot lubrication ................8-103
Wheel removal .................................8-105
Wheel installation .............................8-105
Replacing the headlight bulb ............8-107
Headlight beam adjustment ..............8-111
Tail/brake light bulb replacement .....8-113
Troubleshooting ................................8-115
Troubleshooting chart .......................8-119
CLEANING AND STORAGE ...................9-1
A. Cleaning ...........................................9-1
B. Storage ............................................9-7
SPECIFICATIONS .................................10-1
10
9
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Page 46 of 402
2-15
8Never modify an ATV through improper instal-
lation or use of accessories.
8Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow
instructions in this manual for carrying cargo
or pulling a trailer. Allow greater distance for
braking.
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8Always turn off the engine when refueling.
8Do not refuel right after the engine has
been running and is still very hot.
8Do not spill gasoline on the engine or
exhaust pipe/muffler when refueling. Never
refuel while smoking, or while in the vicini-
ty of sparks, open flames, or other sources
of ignition such as the pilot lights of water
heaters and clothes dryers. Gasoline can
catch fire. You could be burned.
5FK-9-66-01 12/3/04 6:36 PM Page 44
Page 50 of 402
3-1
EBU00032
DESCRIPTION AND MACHINE
IDENTIFICATION
1. Tail/brake light 13. Rear wheel
2. Seat 14. Starter (choke)
3. Kick starter 15. Shift pedal
4. Fuel tank cap 16. Clutch lever
5. Headlight 17. Parking brake
6. Brake pedal 18. Main switch
7. Rear brake light switch 19. Brake lever
8. Front wheel 20. Throttle lever
9. Front shock absorber 21. Handlebar switches
10. Radiator
11. Fuel cock
12. Rear shock absorber
NOTE:
The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
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!6 !7
!8!9
@1 @0
i!0!1o!2
!3
!4 !5
5FK-9-66-01 12/3/04 6:36 PM Page 48
Page 60 of 402
EBU00040
CONTROL FUNCTIONS
EBU09420
Main switch
Functions of the respective switch positions are
as follows:
ON:
The engine can be started only at this position
and the headlights and taillight come on when
the light switch is on.
OFF:
All electrical circuits are switched off. The key
can be removed in this position.
OFF ON
4-1
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Page 62 of 402
4-3
EBU00053
Handlebar switches
EBU11580
Engine stop switch “ENG. STOP”
Make sure that the engine stop switch is in the
“RUN” position before starting the engine. The
engine stop switch controls ignition and can be
used at all times to stop the engine, especially in
an emergency. The engine will not start or run
when the engine stop switch is turned to “OFF”.
EBU13741
Light switch “LIGHTS”
Set the switch to the “LO” position to turn on the
low beam and the taillight.
Set the switch to the “HI” position to turn on the
high beam and the taillight.
Set the switch to the “OFF” position to turn off all
the lights.
NOTE:
The headlights and the taillight can be turned on
only when the engine is started.
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1. Light switch “LIGHTS” 2. Engine stop switch
“ENG. STOP”
1. Contacteur d’éclairage 2. Coupe-circuit du moteur
“LIGHTS” “ENG. STOP”
1. Interruptor de luces 2. Interruptor de paro del
“LIGHTS” motor “ENG. STOP”
5FK-9-66-02 12/3/04 6:36 PM Page 4
Page 63 of 402

FBU00053
Contacteurs au guidon
FBU11580
Coupe-circuit du moteur “ENG. STOP”
S’assurer que le coupe-circuit du moteur est placé
sur “RUN” avant de mettre le moteur en marche.
Le coupe-circuit du moteur contrôle l’allumage et
peut à tout moment servir à couper le moteur. Il
est particulièrement utile en cas d’urgence. Le
moteur ne se met pas en marche ou ne tourne pas
quand son coupe-circuit est sur “OFF”.
FBU13741
Contacteur d’éclairage “LIGHTS”
Placer le contacteur à la position “LO” pour allu-
mer les feux de croisement et le feu arrière.
Placer le contacteur à la position “HI” pour allu-
mer les feux de route et le feu arrière.
Placer le contacteur sur “OFF” pour éteindre
tous les feux.
N.B.:
Les phares et le feu arrière ne s’allument que
lorsque le moteur tourne.
SBU00053
Interruptores del manillar
SBU11580
Interruptor de parada del motor “ENG. STOP”
Asegúrese de que el interruptor de parada del
motor esté en la posición “RUN” antes de arrancar
el motor. El interruptor de parada del motor contro-
la el encendido y puede utilizarse para parar el
motor en cualquier momento, especialmente en
casos de emergencia. Cuando se gira el interrup-
tor de parada a la posición “OFF”, el motor no
puede ser puesto en marcha ni funcionar.
SBU13741
Interruptor de luces “LIGHTS”
Ponga el interruptor en la posición “LO” para
encender la luz de cruce y la luz de cola.
Ponga el interruptor en la posición “HI” para
encender la luz de carretera y la luz de cola.
Ponga el interruptor en la posición “OFF” para
apagar todas las luces.
NOTA:
Los faros y la luz de cola sólo pueden encender-
se cuando se ha puesto en marcha el motor.
4-4
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Page 76 of 402
4-17
EBU00082
Shift pedal
This machine is equipped with a constant-mesh
6-speed transmission. The shift pedal is located
on the left side of the engine and is used in com-
bination with the clutch when shifting.
EBU00089
Kick starter
Rotate the kick starter away from the engine.
Push the starter down lightly with your foot until
the gears engage, then kick smoothly and force-
fully to start the engine. This model has a prima-
ry-coupled kick starter so the engine can be
started in any gear if the clutch is disengaged.
However, shifting to neutral before starting is
recommended.
1q
2 3 4 5 6N
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1. Shift pedal N. Neutral1. Pédale de sélection N. Point mort1. Pedal del cambio N. Punto muerto
1. Kick starter
1. Pédale de kick1. Pedal de arranque
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