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LOCATION OF THE WARNING AND
SPECIFICATION LABELS .......................1-1
SAFETY INFORMATION .........................2-1
DESCRIPTION AND MACHINE
IDENTIFICATION.....................................3-1
Identification number records ...............3-3
Key identification number .....................3-5
Vehicle identification number ...............3-7
Model label ...........................................3-9
CONTROL FUNCTIONS .........................4-1
Main switch ...........................................4-1
Handlebar switches ..............................4-3
Throttle lever ........................................4-5
Throttle OverRide System ....................4-7
Speed limiter ........................................4-9
Clutch lever ........................................4-11
4
3
2
1Front brake lever ................................4-11
Brake pedal ........................................4-13
Parking brake .....................................4-13
Shift pedal ..........................................4-17
Kick starter .........................................4-17
Fuel tank cap ......................................4-19
Fuel cock ............................................4-19
Starter (choke) ....................................4-21
Seat ....................................................4-23
Front shock absorber adjustment .......4-25
Rear shock absorber adjustment .......4-29
PRE-OPERATION CHECKS ...................5-1
Front and rear brakes ...........................5-5
Fuel ....................................................5-11
Engine mixing oil ................................5-15
Transmission oil .................................5-17
Chain ..................................................5-21
Throttle lever ......................................5-21
5
EBU00015
CONTENTS
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Fittings and fasteners .........................5-21
Lights ..................................................5-23
Switches .............................................5-23
Tires ...................................................5-25
How to measure tire pressure ............5-29
Tire wear limit .....................................5-31
OPERATION ............................................6-1
Starting a cold engine ...........................6-3
Starting a warm engine ........................6-9
Warming up ..........................................6-9
Shifting ...............................................6-11
To start out and accelerate .................6-15
To decelerate .....................................6-19
Engine break-in ..................................6-21
Parking ...............................................6-25
Parking on a slope ..............................6-27
Accessories and loading ....................6-29
6
Riding Your ATV ......................................7-1
Getting to know your ATV ....................7-3
Ride with care and good
judgement ...........................................7-5
Be careful where you ride ...................7-27
Turning your ATV ...............................7-41
Climbing uphill ....................................7-45
Riding downhill ...................................7-57
Crossing a slope .................................7-61
Crossing through shallow water .........7-65
Riding over rough terrain ....................7-69
Sliding and skidding ...........................7-71
What to do if ... ..................................7-75
What to do ... .....................................7-75
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s manual and tool kit .................8-3
Periodic maintenance/Lubrication ........8-7
Transmission oil .................................8-17
8
7
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5-15
EBU00132
Engine mixing oil
If Yamalube “R” oil is not available, select an oil
from the following list.
cC
Never mix two types of oil in the same batch.
Always use the same type of oil to ensure
maximum engine performance.
Recommended oil:
Yamalube “R”
(Yamalube Racing 2-cycle oil)
Mixing ratio: 24:1
Recommended oil Mixing ratio
Castrol R30
A545 20:1
A747
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8-17
EBU10981
Transmission oil
Transmission oil measurement
1. Place the ATV on a level surface.
2. Warm up the engine for several minutes,
and then stop it.
3. Remove the oil filler cap and wipe off the
dipstick with a clean rag. Insert the dipstick
in the filler hole without screwing it in.
NOTE:
Wait a few minutes until the oil level settles
before checking.
4. Remove the dipstick and check the oil
level.
5. The oil level should be between the mini-
mum and maximum level marks. If the
level is low, add oil to raise it to the proper
level.
6. Install the oil filler cap.
q
w
e
1. Dipstick
2. Maximum level mark 3. Minimum level mark
1. Jauge
2. Repère de niveau maximum 3. Repère de niveau minimum
1. Varilla de nivel
2. Marca de máximo 3. Marca de mínimo
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8-19
Transmission oil replacement
1. Place the ATV on a level surface.
2. Warm up the engine for several minutes
and then stop it.
3. Place a container under the engine to col-
lect the used oil.
4. Remove the oil filler cap and drain bolt to
drain the oil.
5. Install the drain bolt, and then tighten it to
the specified torque.
6. Fill the engine with the recommended oil,
and then install the oil filler cap.
q
1. Drain bolt1. Boulon de vidange1. Perno de vaciado
Tightening torque:
Drain bolt:
20 Nm (2.0 m0kgf)
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8-21
cC
8In order to prevent clutch slippage (since
the engine oil also lubricates the clutch),
do not mix any chemical additives. Do not
use oils with a diesel specification of “CD”
or oils of a higher quality than specified. In
addition, do not use oils labeled “ENERGY
CONSERVING II” or higher.
8Make sure that no foreign material enters
the crankcase.
Recommended oil:
See page 10-2.
Oil quantity:
Periodic oil change:
1.5 L
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q
w
1. Maximum level mark
2. Minimum level mark
1. Repère maximum
2. Repère minimum
1. Marca de máximo
2. Marca de mínimo
8-23
7. Start the engine and warm up for a few
minutes. While warming up, check for oil
leakage. If oil leakage is found, stop the
engine immediately, and check for the
cause.
8. Turn the engine off, and then check the oil
level and correct it if necessary.
EBU01080
Cooling system
1. Check the coolant level in the coolant
reservoir when the engine is cold as the
coolant level will vary with engine temper-
ature. The coolant level should be
between the maximum and minimum
marks.
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8-97
3. Thoroughly lubricate the drive chain with a
special O-ring chain lubricant.
cC
Do not use engine oil or any other lubricants
for the drive chain, as they may contain sub-
stances that could damage the O-rings.
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