2005 VOLVO S80 engine

Replacing high/low beam headlight bulbs
The headlight bulbs must be replaced from the engine compartment.
CAUTION:
Do not touch the glass on halogen bulbs with your fingers. Grease, oil or any other impurities can be carbonized
onto the bulb and cause damage to the reflector.
Be sure to use bulbs of the correct type and voltage.
Removing a defective bulb
To remove a defective bulb:
Switch off the ignition.
Open the hood.
Remove the plastic cover over the bulb (1) by turning it counterclockwise.
Remove the connector (2).
Loosen the retaining spring (3) by first moving it to the right and then moving it down, out of the way.
Pull out the defective bulb. Note the position of the guide lug on the base of the bulb (4).
Installing a new bulb
Installing a new bulb:
Insert the new bulb, without touching the glass, with the guide lug upward (1). The bulb will only seat properly in
this position.
Move the retaining spring up and push it slightly to the left until it seats properly (2).
Press the connector into place on the bulb (3).
Reinstall the plastic cover and turn it clockwise until it is correctly in place (4). "TOP" must be upward.
NOTE: If the vertical aim of your headlights needs to be adjusted for any reason (e.g., towing a trailer for extended
periods), this should be done by an authorized Volvo retailer.
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VOLVO S80
Chapter 9 - Specifications
pg. 143 Specifications
Label information144
Dimensions and weights145
Engine specifications146
Oil/fluid specifications and volumes147
Fuel system, distributor ignition system, suspension148
Electrical system149
On Call Roadside Assistance150
pg. 144 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel filler door): Canadian models only.
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, etc. The plate is located in the engine
compartment, on the inside of the left front fender.
5 Vehicle Identification Number (VIN) *
The VIN plate is located on the top left surface of the dashboard. The VIN is also stamped on the right hand door
pillar.
6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS)
standards (Canada )
Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the facing
side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.
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5 cyl. automatic890 lbs-
5 cyl. automatic AWD 890 lbs400 kg
6 cyl. turbo automatic 890 lbs400 kg
Curb weight
5 cyl. automatic 3520-3560 lbs-
5 cyl. automatic AWD 3670-3710 lbs1675-1690 kg
6 cyl. turbo automatic 3660-3700 lbs1655-1675 kg
Permissible axle weight, front
5 cyl. automatic 2400 lbs-
5 cyl. automatic AWD 2440 lbs1110 kg
6 cyl. turbo automatic 2491 lbs1130 kg
Permissible axle weight, rear
5 cyl. automatic 2293 lbs-
5 cyl. automatic AWD 2400 lbs1090 kg
6 cyl. turbo automatic 2293 lbs1040 kg
Max roof load 220 lbs100 kg
Max trailer weight
(w/o brakes) 1650 lbs750 kg
Max trailer weight
(with brakes)
2" ball 3300 lbs **1500 kg
1 7/8" ball 2000 lbs900 kg
Max tongue weight ***165 lbs 75 kg
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total loaded weight capacity of
the vehicle must not be exceeded.
* The max permissible axle loads or the gross vehicle weight must not be exceeded.
** When driving for prolonged periods at temperatures above 86° F (30° C), the maximum recommended weight is
2000 lbs (900 kg).
*** See also section "Trailer towing"
All specifications are subject to change without prior notice.
pg. 146 Engine specifications
Engine specifications Designation: Volvo B 6294 T
Output 268 hp at 5200 rpm (200 KW/87 rps)
Max torque 280 ft. lbs. at 1800-5000 rpm (380 Nm at 35-83 rps)
Number of cylinders 6
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.92 liters (115 cu. in.)
Compression ratio 8.5:1
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Number of valves24
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold.
Designation: Volvo B 5254 T2
Output 208 hp at 5000 rpm (154 kW/83 rps)
Max. torque 236 ft. lbs. at 1500-4500 rpm (320 Nm/25-75 rps)
Number of cylinders 5
Bore 3.27" (83 mm)
Stroke 3.67" (93.2 mm)
Displacement 2.5 liters
Compression ratio 9.0:1
Number of valves 20
All specifications are subject to change without prior notice.
pg. 147 Oil/fluid specifications and volumes
Engine oil
Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF and SJ/Energy Conserving.
Extra oil additives must not be used.
Volume: (including filter):
5-cylinder turbo engine - 6.1 US qts (5.8 liters).
6-cylinder engines - 6.9 US qts (6.6 liters).
Automatic transmission fluid
Total volume: 7.6 US qts (7.2 liters).
Type: JWS 3309
Different types of oil should never be mixed.
Cooling system
Type: Positive pressure, closed system. The thermostat begins to open at 194 °F (90 °C).
Coolant: Volvo original coolant/antifreeze.
Volume: 9.5 US qts (9.0 liters)
Power steering fluid
Volvo synthetic power steering fluid (Pentosin CHF 11S) P/N 1161529 or equivalent.
Volume: 0.95 US qt (0.9 liter).
Brake fluid
DOT 4+ boiling point > 536°F (280° C) P/N 9437433
Volume: 0.6 US qt (0.6 liter)
Climate control system - refrigerant (R 134a)
Oil: PAG
Volume: 2.2 lbs (1000 g) R134a.
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Fuel
Minimum octane requirement - AKI 87 (RON 91)
Volume (fuel tank): 21.1 US gals (80 liters) on T6 models, or 18 US gal. (68 liters) on the S80 All Wheel Drive and
the S80 2.5T Front Wheel Drive.
Washer fluid reservoir
Volume: 6 cyl: 4.7 US qts. (4.5 liters)
All specifications are subject to change without prior notice.
pg. 148 Fuel system, Distributor ignition system, Suspension
Fuel system
The engine is equipped with a multiport fuel injection system.
Distributor ignition system
Firing order: 15-3-6-2-4
Distributor ignition setting: Not adjustable
Spark plugs: B 6284 T: P/N 271367-4 (or equivalent)
B 5254 T2: Champion RC8PYP 8 (or equivalent)
Spark plug gap: 0.028-0.032" (0.7-0.8 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)
WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
Replacing distributor ignition components e.g. plugs, coil, etc.
Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to an unladen car but include fuel, coolant and spare wheel.
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Vehicle loading
The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire
information label. The label is located on the inside of the fuel filler door and lists vehicle design limits. Do not load
your car beyond the load limits indicated.
WARNING!
Improperly inflated tires will reduce tire life, adversely affect vehicle handling and can possibly lead to failure
resulting in loss of vehicle control without prior warning.
All specifications are subject to change without prior notice.
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pg. 149 Electrical system
BulbsBulb TypeSocket
1. High/low beams 55W H7
2. Bi -Xenon headlight (option) 35W D2R
3. Front foglights 55W H1
4. Front parking lights, rear side marker lights, rear footwell lighting W5WW2.1x9.5d
Front side marker lights W3WW2.1x9.5d
5. Front turn signals PY21WBAU 15s
6. Side turn signals (amber) WY5WW2.1x9.5d
7. Brake lights, backup lights, rear turn signals P21WBA15s
8. Rear foglight, parking light P21/4WBAZ15d
9. Rear parking light R5WBA15s
10. License plate lighting, front footwell lighting, trunk lighting C5WSV8.5
11. Vanity mirror 1.2WSV5.5
WARNING!
Bi -Xenon headlights (option) - due to the high voltage used by these headlights, these bulbs should only be replaced
by an authorized Volvo service technician.
Electrical system
12 Volt, negative ground.
Voltage-controlled generator. Single-wire system with chassis and engine used as conductors. Grounded on chassis.
Battery
Voltage: 12 Volt, capacity: 600 A/115 min. reverse capacity
The battery contains corrosive and poisonous acids. It is of the utmost importance that old batteries are disposed of
correctly. Your Volvo retailer can assist you in this matter.
Generator
Rated output: max. current: 140 A
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programming the HomeLink® Universal Transceiver, call toll-free 1-800-355-3515 (Internet: www.HomeLink.com).
Operating the HomeLink® Universal Transceiver
Once programmed, the HomeLink® Universal Transceiver can be used in place of hand -held transmitters.
To operate, the key must be turned to the "accessory" position (II) or the engine must be running. Press the
programmed HomeLink® button to activate the garage door, driveway gate, security lighting, home security system,
etc.
Your original hand -held transmitters may, of course, be used at any time.
pg. 171 HomeLink® Universal Transceiver (option)
Erasing programmed buttons
Individual buttons cannot be erased. To erase all three programmed buttons:
1. Turn the ignition key to the "accessory" position (II).
2. Hold down the two outside buttons on the HomeLink® Universal Transceiver for about 20 seconds, until
HomeLink®'s indicator light begins to flash.
3. Release both buttons.
The HomeLink® buttons can be reprogrammed using the procedures described on the previous pages.
Reprogramming a single HomeLink® button
1. Press and hold the desired HomeLink® button. Do not release the button until step 3 has been completed.
2. When the indicator light begins to flash slowly (after approximately 20 seconds), position the hand -held transmitter
2 to 5 in. (5 to 12 cm) away from the HomeLink® surface.
3. Press and hold the hand -held transmitter button. The HomeLink® indicator light will flash first slowly, then rapidly.
When the indicator light flashes rapidly, release both buttons.
The previously programmed device has now been erased and the new device can be activated by pressing the
HomeLink® button that has just been programmed. This procedure will not affect any other programmed HomeLink®
buttons.
NOTE:
Retain the original transmitter(s) for future programming procedures (i.e., if you purchase a new car).
For your own security, erase all programmed buttons on the HomeLink® Universal Transceiver when you sell your
car.
Metallic sun protection films should not be used on any windows in a car equipped with HomeLink® Universal
Transceiver. This could interfere with the transceiver's function.

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VOLVO S80
Index
pg. 173 Index
A
ABS..........19
ABS - warning light..........29
Active chassis system (Four-C)..........82
Adjusting the steering wheel..........38
Air conditioning..........47- 49, 51
Air filter - engine..........133
Air vents..........46
Airbag (SIPS)..........10
Airbag (SRS)..........4
Alarm..........67, 68
Alarm - "panic" function..........67
All Wheel Drive (AWD) general information..........96
ALR/ELR..........16
Anti-lock Brake System (ABS)..........19
Anti-lock Brake System - warning light..........29
Antifreeze..........93, 132
Approach lighting..........62
Ashtrays..........40
Audio systems..........151
CD player..........163
HU -650 - overview..........153
HU -850 - overview..........154
specifications..........168
Automatic car washing..........128
Automatic Locking Retractor (ALR)..........16
Automatic transmission
five speed..........78
four speed..........76
Geartronic..........80
Auxiliary socket..........40
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