2005 VOLKSWAGEN GOLF brake

Booklet 3.2 Tips and Advice
be taken working on
(Automatic tran smissio n).
2. Apply th e parkin g brake firmly.
3. off the eng in e and remove the
k
ey f rom the ignition.
4. Wail
for the engine to cool down.
5. Keep chi ldren and othe rs away from the
ve hicle .
6.
the e ngin e hood.
All serv ice fluids. sp ark plugs . batteri es etc. are
constantly being develo ped and improved. kept up-to-da te
by the manufactur er. For thi s reaso n mend that you have these replaced by an rized Volkswage n dealer. A lways read the notes
b elow . Th e e ngin e or any motor vehicle is a hazardous
WARNING
E ngine
fo rni a cause cancer and birth defec ts and reproduc tive harm. In additio n, certain fluid s
containe d in vehicl es and cerlain products of component wea r co ntain or emit ch e m ica ls
kn ow n to th e to ca use
ca ncer a nd birth defect s o r o th er r eproductive
h arm.
Ba ttery pos ts,
th e of to
(continued)
cause ca ncer and reproductive harm. hands after handling.
WARNING
T he e ng in e comparlmenl of any m olo rvc hicl c
is a polcnli ally dangero us area ca n ca use seriou s pe rso nal inju ry.
Alwa ys use extreme ca ution when doin g
any work in he e ng in e compartment. Always
follow commonl y acce pled p rac tice s and usc common se nse. Neve r risk perso nal
injury.
Never perform any work in the e ng in e
compartment unless you know exactl y how to
ca rry ou t th e job
ni cal info rm ation and th e correcltools ! you arc uncerla in w hat to have the wo rk
p erformed by an aulhorized Volkswage n
d ealer or works hop. Se rious
form ed work.
Neve r o pe n the engine hood if you see stea m or coola nl escap in g fro m the en g in e comparrment. I-Iots team orcoolanl ca n cause serious burns. Alw ays wait until yo u no longe r sec or hear stea m or coolant escap ing fro m the engine.
Alwa ys le t th e en g in e cool do wn pl ete ly before care full y opening the engine
h ood. I-lo t compone nt s will burn sk in on tacl.
th e e ng in e has coo le d down and you
selecto r mati c transmi ssio n).
- Rem ove th e k
ey from the ign ition.
- K
eep children and others away from

WARNING (continued)
Never reach into the area around or tou ch the radiator fan. Contact w ith the blade s can resuh in se riou s personal injury. Always m ember that the radiator fan is controll ed and can turn on
m oved from the ignit ion.
Never unscrew the coolant expa nsio n tank cap when th e engin e is hot. A hot engine will heat the coo la nt and put it under pressure . mov in g a cap that i s under pressure ca n rcsuh in seriou s personal injury and/or burns.
A lway s prote ct face, hand s and arms from hot esca ping coolant or steam b y cove ring the ca p with a large, thick rag.
Turn the cap slow ly a nd very carefully in a
counter- clo ckw ise direction whil e applying
light downward pressure on the top of the cap.
Never spill on hot engine parts o r hot
e xhau st sys te m . S pilled
Neve r short-circuitthc elec trica l sys te m ,
es peciall y w here th e jumper cabl es are tached -th e balleri es could explode!
Neve r leave any objects in the e ngine partment, for exam ple cleaning rag s and too ls. Objects
Neve r work unde r the veh ic le unless you
h ave safely secured th e ve hicl e from movin g.
I f yo u must work under th e ve hicl e wit h th e
w hee ls on th e ground, always make sure the vehicl e is on leve l ground, th e wh eels arc
b locked from movin g and th e key is not in the
ignition.
Always support your ve hicle with safety
s tands if you have to wo rk underneath it. The
ja ck suppli ed with the ve hicle is not s tron g enough for this purpose and can co llap se causin g se riou s personal injury.
If you have to perform a check or r ep a ir
w hen th e e ngine is running, there arc more
ri sks from
the ro tating parts, such as the drive
WARNING (con tinued)
Neve r to uch the e lec tr ica l w ir in g of the ig ni tio n sys tem.
Always make sure that j ewe lry, loose clothing and lo ng hair do not get caught in
rota ting engine pans. Before startin g any work remove jewelry, tie back and cover
hair, and do not wear clothing that can hang down and get caught in mov ing gin e parts.
Always use extre me cauti on if the erator pedal has to be depresse d to perform
a ch eck. The vehicle could move suddenly, eve n if the parking brake is applied.
If wor k on the fu el sys te m or th e electrica l
syste m is necessa ry:
Always discon nect th e balleries. Make
sure th e vehicle is unlo cked when
Neve r sm oke .
Neve r work nea r heaters, wa te r h eaters of other open names .
A lways have an approve d fire ext guis her nearby.
To avo id electrical shock and personal jury w hil e the eng ine is running or being
s tarted :
n ever touch ignition cables,
never to uch othe r component s of the
high vohage electronic ignition syste m,
never touch the gas discharged (Xeno n) headlights wiring.
Note
Whe n chang ing or topp ing orr service fluids. make absolutel y ce rtain that you fill the fluid s
into the corr ect reservoirs. Using incorrec t fluids will resuh in serious malf unct ions and engine
damage!
For the sake of environment
Service fluid leaks are harmful to the environ-
ment. Reg ularl y check the ground undernea th
your vehicle . you find spots of oil or other
fluids. have your vehic le checked by your rized dealer or a qualified

Booklet 3.2 Tips and Advice
functional problem s or engine damage could be caused
Warning temperature
The warning symbol lights up if the coolant temperatur e is too high or if the
coolant level is too
Low.
Ther e is a fault if:
The wa rnin g symbol does not go out aga in afte r a few seconds.
The wa rnin g symbol light s up or flas hes whil e the vehicle is moving. Three warning s
This means th at eith er th e coolant leve l is too low or the coo lant temperature is too high.
Th ere may be a m essage in the i
nstrument
clu ste r inf orming you or advi sing you of th e
Coolant temperature too high
Fir st look at the coolan t tempe rature gau ge. The coolant temperature is too hi gh if th e need le is
o ver to th e fa r right on the dial. the vehicle,
switc h the engine wait for it to cool down. the coo lant level.
I f th e coo lant level is co rrect, th e over heating may be caused by a radia tor fan fault. the ra diator fan fuse and have it replaced if page
If th e wa rnin g light lights up again after driving
o n for short distan ce, stop the vehicle switch otT th e e ngine. an authorized Volkswagen dea le r or a qu alified worksh op.
when towing a trailer
If you have to c limb a lo ng g rad e w ith high temperatures in low gea r at high gin e ture booklet 3. 1 and If th e
w arning light in th e in st rument cluster flas hes, stop and a llo w the e ngine to coo l down
48 Checking and Filling
for minutes at idl e. For more inform ation 15.
alw ays read and heed all
Hot steam or coolant ca n cause seriou s burns.
Neve r open the engine hood if you see steam or coolant escaping from the engine compartment. Always wait until you no longe r see or hear steam or coolant escaping from the
e n gine.
Always let the engine to cool down pl ete ly before carefully opening the engin e hood. Hot components will burn tact.
When the engine has coo led down and you are ready to open the engine hood:
-
move the key f rom the ignitio n.
- Appl y
the parking brake firmly and put the selector in ( Park, automatic mission) or Neutral (manual
Never reach into the area around or tou ch
th e rad iator fan. with the blades ca n
re sult in serio us personal injury.
remembe r th at the radiator fan is temperature-controlled and can turn on
fo r a longer p eriod of tim e and the
key has been r emoved fro m the ig nition.
Never unscrew the coola nt expansion tank cap when the e ngin e is hot. A hot engine will

drive if you have clear vis io n through all the windows.
A defect ive or d irt y w iper blade can scratch
t h e rear glass.
Never clean gla ss panel with fuel. nail polish remove r, p aint thinn er o r similar flu ids.
Thi s ca n damage th e w iper bla d es.
Never move the w iper or the wiper arm your hand can dam age it.
The brak e fluid reservoir has a ye llow cap.
Fig. 14 the engine compartment: cap for the brake fluid reservoir
To get a true reading, the m ust b e
on leve l ground. Before opening th e en­
g
ine hood, a lways read and heed all
page 39.
- Read
the fluid leve l in the tra nsparent
bra ke fluid re servoir. It should always be
between the and mark.
Th e lo cation of th e brake fluid reservoi r is shown
in
bookl et 3.3 The brake
fluid reservoir has a yello w fig. 14 .
The brake fluid lev el drops s lightl y when th e ve­
hicl e is bein g used and a s th e brake pad s are au­tom atically adju sted a s they wear down.
Ho wev
er, if th e le ve l goes down noticeably in a
s ho rt time, or drops below th e mark ,
th ere may be a leak in the brake system. If the b rake fluid leve l d rops too low, the wa rnin g text BRAKE FLUID. is displayed
in the instrument clu ste r and th e b rake system warni ng ligh ts up. If t his happens, im­mediately rake th e ve hicle to an au thorize d swage n deale r or q ualifi ed wo rkshop a nd have
th e brake system inspected.
Stop! Before wo rkin g in th e engin e compart­ment, a lways read and heed all WARNINGS
53

3.2 Tips and Advice
The brake fluid be changed every two years.
We recommend that you have the brak e changed b y an authorize d Volkswagen dealer.
S top! Be
fore openin g th e e ngin e hood, always
read and heed all page 39.
Brake fluid
absorbs m oisture. time, it will absorb wate r from the air. the wa ter content in the brak e fluid is too high, the brake sys te m
c
ould corrode. Too much wa te r in the brak e fluid
a lso consid erably reduces the boilin g point of the brake fluid. Very heavy use of th e brak es with
old brake fluid may cause vapor lock . Vapo r lock
reduces braking power, in cre ases stopping tances and can eve n cause total brake failu re.
For this r
eason the brake fluid must be repla ced
every two years.
use brak e fluid the s pecification U S standard 116 4. The brake fluid must be new.
Stop ! Befor e working in the engine compart­ment, always read and h eed all WARNINGS 39. The engine compartment of any motor vehicl e is a potentiall y dangerous area and can cause seriou s persona l injury .
Brake failure can result from old or incorrect brake fluid.
fica tio n
(continued)
A lwa ys check with your authorized swage n deale r to make sure that you arc u sing the correct brake fluid.
The correct brake fluid is also listed on the
labe l on the brak e fluid reservoir.
Always store brake fluid in the closed
To reduce th e risk of poisoning, neve r us e empty food or beverage containers that mi ght mislead someone into drinking from them.
A lwa ys keep bra ke flu id out of the reach of childr en.
Alway s change th e b rake fluid as required in the maintenance bookl et. Heavy braking w ith old brake fluid may cause a vapor lock that reduces braking power, increases ping distances and can even cause tota l brake failure.
Note
Brake fluid can damage the pai nt. Wip e off any
brake fluid from rh c paint immedia tely.
For the sake of environment
B rake fluid
must be drained and disposed of in
th e proper manner obse rv ing env ironmental

For th e sake of e nvironment
Baueries contain toxi c substances including aci d and lead. must b e disposed propriately and not with ordinary garbage.
Tires and
General notes
Tips
After connecti n g a battery and switching on the ig nit ion, the indicator light comes on continuously. It goes out when the ve hicl e is dri ven straigh t for a short distance at 15 mph km/h ).
Tire s may be the least appreciated and most abused parts of a motor vehicle.
Tires may be the lea st appreciated and most abuse d pa rts of a motor ve hicle. Tire s are, eve r, one of the mos t important parts of
safe ly handle,
avoi din g from road h aza rds and inspecting tires for damage including cuts,
sl ash es irregular wea r you can do to help avoid sudden tire fa ilur e including tread separation and blowouts.
Avo iding
damage
lfyou have to drive over stacle, drive very slowly and as close as poss ibl e
Wher e ap pli cabl e W
h
en removed, the wheels or t ires should be stored in cool. dry and p re ferably dark plac e.
tires in ve rtical position if they are not mounted on rims, in ho rizontal posi tion if they
in " 'B reaking in tire s and brake
type tern.
Hidd
en damoge
Da
mage t o tire s rims is often not readily
swage n dealer or qu alified workshop.
Unidir ection al tires
A unidirectio nal tire can b e idemified by arrows on the sidewall, that p oint in the direction the tire is designed to rota te.
p ag e "Unidirectional
Rims with threaded rim ring4l
Light-allo y wheels w ith a bolted rim ring consis t
o f several parts. T hese parts are screwe d to-
57

Tires and
There arc limits to th e amount of load or weig ht that any vehicl e and any tire can carry. A ve hicle that is overloaded will not handle well and is mor e to stop. Overloading can not only
lead l oss of ve hicle control. but ca n al so damage including a blowout
and s udden d eflatio n th at can cause the vehicl e
to crash .
Your safet y
and that of your passengers also de­
pends on making sure th a t l oad limit s arc not ex­ceeded. load in cludes everybody and ev­eryth in g in and on the vehicle. These load limit s are technically refe rred to as th e vehicle' s Gr oss Ratin g
includes the weight of the basic ve­all factory installed accessorie s. a full tank of coolant and other fluids plus max­imum load. The m ax imum load incl udes the number of passengers that the ve hicle is in ­tended to carry lbs. (68 kg) for each pas­senger at designation seating position and the
total wei ght of a ny lu ggage in the ve hicle. yo u the weig ht of the trailer hit ch and the tongue weight of the loaded trailer mus t be included o f the ve hicle load.
T he Gross
Axle is the m aximum load th at can be ap plied at each of the
veh icle's two
has 5 seat ing pos ition s, 2 in the front and 3 in the rear for seating ca­paciry of 5. Eac h seatin g posit ion ha s a sa fe ty bookle t2.1
and
The fact that there is an upper li mit to your ve­
hi cle's Gross Hating means that the total weight of whatever i s bein g carried in the vehicle (in cluding the weight of a trailer hit ch and the tongue weig ht o f the load ed
t railer) is limited. The more passengers in the ve­
hicl e or passengers are heav ier than the standard weig hts assumed mean that less weig ht can be carried lu ggage.
The tire pressure on your Volkswage n also lists the maximum combined weight of all of the occupants and
page fig . 15 .
WARNING
Overloading a ve hicl e can cause loss of vehicle control, a crash or other accident, serious pe r­
sonal injury, nnd even dent h.
more weight than your vehicle was d esig ne d to carry will prevent th e ve hicl e
fr om handling properl y and increase the ri sk of th e loss of ve hicl e control.
The brakes on a ve hicl e that has been over­loaded may not be abl e to sto p the ve hicle
w ithi n a safe di stance.
o n a ve hicle that has been overloaded can
Alway s make sure that the to tal load bein g transported-including the weight of a trail er hitch and the tongu e weight of a loaded trail er -does no t m ake th e ve hicle heavier t11e
ve hicl e's Gross Vehicle Rating .

(continued)
For technical reasons it is not
I f you install wheel t rim discs on the ve­
hicle wheels, make sure that the air flow to the brakes is not blocked. Reduced airflow to the brakes can them to overheat, increasing stop­ping distances and causing collision.
Note
For technical reasons. it is not ge nerally pos­
s ibl e to use th e wheel rim s from other vehicle s.
This can ho ld true for wheels of the same vehicle
ty pe.
Uniform tire
Tr ead wear
Temperature A B
Quality can be found where applicable on the tire sid e wall between tread shoulder an d maximum section pa ge 73, fig.
For example: Tread wear Tra ction M, Te m ­
perature A.
All passe nger car tire s must conform to Federa l
Sa fe ty Hequirement s in addition to these grades.
Tread
wear
T he /read comparative rat ing base d on th e wea r rate of the tire when tested under controll ed co nditi ons on a sp ecifie d go v­
ernment test course.
For exa
mple, a tir e graded would wear one and one half(ll/2) times as well on the govern ­
ment cou rse as a tir e
The relati ve performance of tires depends upon the actual conditions of th eir use , h oweve r, and m ay depart significantl y fro m the norm due to
76 Checking and
extra care. Replace the flat tire
with the tir e matchin g the others on your vehicl e
a s soon as poss ible.
Note
in stall ing new
drive without the va lve ste m cap. The valves and sensors co uld get damaged.
If the sen sors must be re pla ced, then the valve mus t also be replaced th e sa me time.
The sensors mus t be replaced in schedule d bookle t ...
For the sake of environment
Dispose of o ld tires in accordance w ith the local
requirement s.
variations in driving habits, serv ice pra ctices and diff ere n ces in road characteristics and cli­
mate.
Traction
AA, A, B, C
T he
from highes t to lowest, are M, A, Band T hose grades rep resent the tire's abil iry to stop on wet pave ment measured under controlled conditions o n specified gov­ernment tes t s urfa ces of and co ncre te. A
tir e marked may have poor tra ction perfo r­
Temperatur e A, B, C
The lemperruuregrad es arc A (th e highest), B. and C, representing the tire's resistance the
ge neration of heat and its abilit y to diss ipat e heat tested under controlled conditi ons
o n a sp ecified indoor laboratory test wheel.
Susta ined hig h t em pera t
ure cause mate­
rial of th e tir e to degenerat e and reduce tire lif e. and excessive tempera tur e