2005 TOYOTA tC brake

209
DO–IT–YOURSELF MAINTENANCE
Engine and Chassis
Checking the engine oil level210
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Checking the engine coolant level 212
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Checking the radiator and condenser 213
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Checking brake fluid 213
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Checking power steering fluid 214
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Checking tire inflation pressure 215
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Checking and replacing tires 217
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Rotating tires 219
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Installing snow tires and chains 220
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Replacing wheels 222
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Aluminum wheel precautions 222
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SECTION 7– 2

213
Scion recommends “Toyota Super Long
Life Coolant”, which has been tested to
ensure that it will not cause corrosion nor
result in malfunction of your engine cool-
ant system with proper usage. “Toyota Su-
per Long Life Coolant” is formulated with
long–life hybrid organic acid technology
and has been specifically designed to
avoid engine cooling system malfunction
on Scion vehicles.
Please contact your Scion dealer for fur-
ther details.If either of the above parts are extremely
dirty or you are not sure of their condi-
tion, take your vehicle to a Scion dealer.
CAUTION
To prevent burning yourself, be care-
ful not to touch the radiator or con-
denser when the engine is hot.
NOTICE
To prevent damage to the radiator
and condenser, do not perform the
work by yourself.
Checking brake fluid
To check the fluid level, simply look at
the see–through reservoir. The level
should be between the “MAX” and
“MIN” lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear. So
be sure to keep the reservoir filled.
If the reservoir needs frequent refi
lling, it
may indicate a serious mechanical prob-
lem.
If the level is low, add SAE J1703 or
FMVSS No.116 DOT 3 brake fluid to the
brake reservoir.
Checking the radiator and
condenser

214
Remove and replace the reservoir cap by
hand. Fill the brake fluid up to the “MAX”
line. This brings the fluid to the correct
level when you put the cap back on.
Use only newly opened brake fluid. Once
opened, brake fluid absorbs moisture from
the air, and excess moisture can cause a
dangerous loss of braking.
CAUTION
Take care when filling the reservoir
because brake fluid can harm your
hands or eyes. If fluid gets on your
hands or in your eyes, flush the af-
fected area with clean water immedi-
ately. If you still feel uncomfortable
with your hands or eyes, go to the
doctor.
NOTICE
If you spill some of the fluid, be sure
to wipe it off to prevent it from dam-
aging the parts or paintwork.
72T002
If hot
O.K. If cold
O.K.
If cold
add
If hot
add Close Open
Check the fluid level through the reser-
voir. If necessary, add automatic trans-
mission fluid DEXRON
II or III.
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little
more in frigid temperatures), the fluid is
hot (60 C–80 C or 140 F–175 F). You
may also check the level when the fluid
is cold (about room temperature,
10 C–30 C or 50 F–85 F) if the engine
has not been run for about five hours. Clean all dirt from outside of the reservoir
tank and look at the fluid level. If the fluid
is cold, the level should be in the “COLD”
range. Similarly, if it is hot, the fluid level
should be in the “HOT” range. If the level
is at the low side of either range, add
automatic transmission fluid DEXRON
II or
III to bring the level within the range.
To remove the reservoir cap, turn it coun-
terclockwise and lift up. To reinstall it,
turn it clockwise. After replacing the reser-
voir cap, visually check the steering box
case, vane pump and hose connections
for leaks or damage.
CAUTION
The reservoir tank may be hot so be
careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steer-
ing could be damaged.
Checking power steering fluid

222
Replacing wheels
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace damaged wheels, the
tire may slip off the wheel or cause loss
of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
This must be observed on compact spare
tires, too.
Correct replacement wheels are available
at your Scion dealer.
A wheel of a different size or type may
adversely affect handling, wheel and bear-
ing life, brake cooling, speedometer/odom-
eter calibration, stopping ability, headlight
aim, bumper height, vehicle ground clear-
ance, and tire or snow chain clearance to
the body and chassis.Replacement with used wheels is not rec-
ommended as they may have been sub-
jected to rough treatment or high mileage
and could fail without warning. Also, bent
wheels which have been straightened may
have structural damage and therefore
should not be used. Never use an inner
tube in a leaking wheel which is designed
for a tubeless tire.
CAUTION
Observe the following instructions.
Otherwise, an accident may occur re-
sulting in death or serious injuries.
Do not use wheels other than the
manufacturer ’s recommended size, as
this may cause dangerous handling
characteristics resulting in loss of
control.
Aluminum wheel precautions
When installing aluminum wheels,
check that the wheel nuts are tight
after driving your vehicle the first 1600
km (1000 miles).
If you have rotated, repaired, or
changed your tires, check that the
wheel nuts are still tight after driving
1600 km (1000 miles).
When using tire chains, be careful not
to damage the aluminum wheels.
Use only Scion wheel nuts and wrench
designed for your aluminum wheels.
When balancing your wheels, use only
Scion balance weights or equivalent
and a plastic or rubber hammer.
As with any wheel, periodically check
your aluminum wheels for damage. If
damaged, replace immediately.

236
CLUTCH
Pedal free play, mm (in.):5–15 (0.2–0.6)
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp.qt.): 2.5 (2.6, 2.2)
Oil type: Gear oil API GL–4 or GL–5
Recommended oil viscosity: SAE 75W–90
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill),
L (qt., Imp.qt.): 3.5 (3.7, 3.1)
Fluid type: Genuine ATF Type T–IV
Change automatic transmission fluid only
as necessary. Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide”. When
changing the automatic transmission fluid,
use only “Genuine ATF Type T–IV” (ATF
JWS3309 or NWS6500) to aid in assuring
optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Genuine ATF Type
T–IV” may cause deterioration in shift
quality, locking up of your transmission
accompanied by vibration, and ultimate-
ly damage the automatic transmission
of your vehicle.
BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110
lbf) with the engine running, mm (in.):
90 (3.5)
Pedal free play, mm (in.): 1–6 (0.04–0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6–9 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

238
Fuses
81T001
Engine compartment
Fuses1. ST 7.5 A: Starting system, multiport
fuel injection system/sequential multi-
port fuel injection system
2. H–LP RH LO 10 A: Right–hand head-
light (low beam)
3. H–LP LH LO 10 A: Left–hand headlight
(low beam)
4. H–LP RH HI 10 A: Right–hand head-
light (high beam)
5. H–LP LH HI 10 A: Left–hand headlight
(high beam)
81T002
Instrument panel
6. ECU–B 10 A: Multiplex communication
system (power door lock system, illumi-
nated entry system, wireless remote
control system, back door opener, pan-
orama moonroof), air conditioning sys-
tem, gauges and meters
7. DOME 7.5 A: Interior lights, personal
lights, ignition switch light, luggage
compartment light
8. RAD NO.1 20 A: Car audio system
9. HTR 40 A: Air conditioning system
10. ABS NO.2 40 A: Anti–lock brake sys-
tem 11. ABS NO.1 50 A:
Anti–lock brake sys-
tem
12. CDS 30 A: Electric cooling fan
13. RDI 30 A: Electric cooling fan
14. EFI 20 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
15. OBD2 10 A: On–board diagnosis sys-
tem
16. TURN–HAZ 10 A: Turn signal lights,
emergency flashers
17. HORN 10 A: Horn
18. IGN 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
19. ETCS 10 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system
20. AM2 30 A: Starting system, “IG2” and
“MET IG2” fuses
21. ALT–S 7.5 A: Charging system
22. DCC 30 A: “ECU–B”, “RAD1” and
“DOME” fuse
23. MAIN 40 A: “H–LP RH LO”, “H–LP LH
LO”, “H–LP RH HI” and “H–LP LH HI”
fuses

239
24. ALT 120 A: “HTR”, “ABS NO.1”, “ABS
NO.2”, “RDI”, “CDS”, “DEF”, “TAIL”,
“PANEL”, “DOOR”, “STOP”, “ACC
SOCKET”, “GAUGE”, “ECU–IG”, “FR
WIP”, “WSH”, “AM1”, “FR DOOR”, “FL
DOOR”, “S/ROOF”, “A/C” and “FR
FOG” fuses
25. SPARE 30 A: Spare fuse
26. SPARE 20 A: Spare fuse
27. SPARE 10 A: Spare fuse
28. DEF 30 A: Rear window defogger
29. TAIL 10 A: Tail lights, parking lights,
license plate lights, front side maker
lights
30. PANEL 7.5 A: Instrument cluster lights,
instrument panel lights, gauges and
meters, audio system, console box illu-
mination
31. A/C 10 A: Air conditioning system
32. FR DOOR 20 A: Power windows
33. S/ROOF 20 A: Panorama moonroof
34. CIG 15 A: Cigarette lighter
35. ACC 7.5 A: Shift lock control system,
power outlet, car audio system, power
rear view mirrors
36. RR DEF I/UP 7.5 A: Rear window de-
fogger 37. ACC SOCKET 15 A:
Power outlet
38. FL DOOR 20 A: Power windows
39. IG2 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, SRS airbag system, security
system
40. MET IG2 10 A: Gauges and meters
41. FR WIP 30 A: Windshield wipers
42. FR WSH 15 A: Windshield washer
43. ECU–IG 7.5 A: Multiport fuel injection
system/se quential multiport fuel injec-
tion system, shift lock control system,
electric cooling fan, panorama mooroof,
anti–lock brake system
44. GAUGE 10 A: Back–up lights, electric
cooling fan, air conditioning system,
emergency flasher, power windows,
power door lock system, gauges and
meters
45. STOP 10 A: Stop lights, high mounted
stoplight, shift lock control system,
multiport fuel injection system/sequen-
tial multiport fuel injection system, anti–
lock brake system
46. DOOR 20 A: Power door lock system
47. FR FOG 15 A: Fog lights
48. AM1 25 A: Starting system, “CIG” and
“ACC” fuses