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224
CAUTION
BATTERY PRECAUTIONS
The battery produces flammable and
explosive hydrogen gas.
Do not cause a spark from the bat-
tery with tools.
Do not smoke or light a match near
the battery.
The electrolyte contains poisonous
and corrosive sulfuric acid.
Avoid contact with eyes, skin or
clothes.
Never ingest electrolyte.
Wear protective safety glasses when
working near the battery.
Keep children away from the bat-
tery.
EMERGENCY MEASURES
If electrolyte gets in your eyes,
flush your eyes with clean water
immediately and get immediate
medical attention. If possible, con-
tinue to apply water with a sponge
or cloth while en route to the medi-
cal office.
If electrolyte gets on your skin,
thoroughly wash the contact area. If
you feel pain or burning, get medi-
cal attention immediately.
If electrolyte gets on your clothes,
there is a possibility of its soaking
through to your skin, so immediate-
ly take off the exposed clothing and
follow the procedure above, if nec-
essary.
If you accidentally swallow electro-
lyte, drink a large quantity of water
or milk. Follow with milk of magne-
sia, beaten raw egg or vegetable
oil. Then go immediately for emer-
gency help.
—Checking battery exterior
Te r m i n a l sGround cable
Hold–down clamp
Check the battery for corroded or loose
terminal connections, cracks, or loose
hold–down clamp. a. If the battery is corroded, wash it off with a solution of warm water and bak-
ing soda. Coat the outside of the termi-
nals with grease to prevent further cor-
rosion.
b. If the terminal connections are loose, tighten their clamp nuts—but do not
overtighten.
c. Tighten the hold–down clamp only enough to keep the battery firmly in
place. Overtightening may damage the
battery case.
Checking battery c ondition—
—Precautions
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235
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.19–0.29 (0.007–0.012)
Exhaust 0.30–0.40 (0.012–0.016)
Spark plug type: DENSO SK20R11
NGK IFR6A11
Spark plug gap, mm (in.): 1.1 (0.043)
ENGINE LUBRICATION
Oil capacity (drain and ref ill), L (qt., Imp.
qt.): With filter 3.8 (4.0, 3.3)
Without filter 3.6 (3.8, 3.2)
“Genuine Motor Oil” is used in your Scion
vehicle. Use Scion approved “Genuine Mo-
tor Oil” or equivalent to satisfy the follow-
ing grade and viscosity. Oil grade:
API grade SL “Energy–Conserving” or
ILSAC multigrade engine oil
Please contact your Scion dealer for fur-
ther details.
Recommended oil viscosity:
SAE 5W–30
OIL008
Outside temperature
COOLING SYSTEM
Total capacity, L (qt., Imp.qt.): Manual transmission 6.8 (7.2, 6.0)
Automatic transmission 6.7 (7.1, 5.9)
Coolant type:
“Toyota Super Long Life Coolant” is
used in your Scion vehicle at factory fill.
In order to avoid technical problems,
only use “Toyota Super Long Life Cool-
ant” or similar high quality ethylene gly-
col based non–silicate, non–amine,
non–nitrite, and non–borate coolant with
long–life hybrid organic acid technology.
(Coolant with long–life hybrid organic
acid technology is a combination of low
phosphates and organic acids.)
Do not use plain water alone.
Please contact your Scion dealer for fur-
ther details.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6–12.8 V Fully charged
12.2–12.4 V Half charged
11.8–12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.
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236
CLUTCH
Pedal free play, mm (in.):5–15 (0.2–0.6)
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp.qt.): 2.5 (2.6, 2.2)
Oil type: Gear oil API GL–4 or GL–5
Recommended oil viscosity: SAE 75W–90
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill),
L (qt., Imp.qt.): 3.5 (3.7, 3.1)
Fluid type: Genuine ATF Type T–IV
Change automatic transmission fluid only
as necessary. Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide”. When
changing the automatic transmission fluid,
use only “Genuine ATF Type T–IV” (ATF
JWS3309 or NWS6500) to aid in assuring
optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Genuine ATF Type
T–IV” may cause deterioration in shift
quality, locking up of your transmission
accompanied by vibration, and ultimate-
ly damage the automatic transmission
of your vehicle.
BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110
lbf) with the engine running, mm (in.):
90 (3.5)
Pedal free play, mm (in.): 1–6 (0.04–0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6–9 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III
Page 251 of 254

Publication No. OM21020U
Part No. 01999-21020
Printed in Japan 01−0409 −00
tC(U)
Quick index
If a service reminder indicator or warning buzzer comes on 93 . . . . . . . .
If your vehicle will not start 168 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
.
If your engine stalls while driving 171 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle overheats 171 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . .
If you have a flat tire 172 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . .
If your vehicle needs to be towed 183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tips for driving during break–in period 132 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to start the engine 160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .
General maintenance 197 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . .
Complete index NO TAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .
Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 132 for detailed information.
Fuel type: 55 L (14.5 gal., 12.1 lmp.gal.)
Engine oil: API grade SL “Energy–Conserving” or ILSAC multigrade engine oil is
recommended.
See page 211 for detailed information.
Tire information: See pages 215 through 222.
Tire inflation pressure: See page 237.
U 2
I
Page 253 of 254
Where to obtain the Repair Manual
The repair manual for tC, written in English,
may be purchased as applicable from any Scion
dealer.
Pub. Name: 2005 tC Repair Manual
Pub. No.: RM1104U1 RM1104U2
Maintenance procedures for the engine,
chassis, body, electric al system, and more,
are clearly explained and illustrated.
Periodic maintenance and tune up
Periodic maintenance and tune up helps to pre-
vent small problems from growing into larger ones lat-
er on. The repair manual outlines exactly what main-
tenance is required and clearly explains how to do the
work yourself step by step.
Areas covered include such things as spark plug re-
placement, valve clearance adjustment and engine oil
and filter replacement.