2005 TOYOTA RAV4 battery

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Some states have vehicle emission in-
spection programs which include OBD
(On- Board Diagnostics) checks.
The OBD system monitors the operation
of the emission control system. When the
OBD system determines that a problem
exists somewhere in the emission control
system, the malfunction indicator lamp
comes on. In this case, your vehicle may
not pass the I/M test and need to be
repaired. Contact your Toyota dealer to
service the vehicle.
Even if the malfunction indicator lamp
does not come on, your vehicle may not
pass the I/M test as readiness codes
have not been set in the OBD system.
Readiness codes are automatically set
during ordinary driving. However, when the
battery is disconnected or run down, the
codes are erased. Also, depending on
your driving habits, the codes may not be
completely set.
Also, if the malfunction indicator lamp had
come on recently due to temporary mal-
function such as a loose fuel tank cap,
your vehicle may not pass the I/M test. The malfunction indicator lamp will go off
after taking several driving trips, but the
error code in the OBD system will not be
cleared unless about 40 trips or more are
taken.
If your vehicle does not pass the I/M test
even the malfunction indicator lamp does
not come on, contact your Toyota dealer
to prepare the vehicle for re- testing.
Emissions Inspection and
Maintenance (I/M) programs

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1. Battery
2. Power steering fluid reservoir
3. Engine oil filler cap
4. Brake fluid reservoir
5. Fuse block
6. Engine coolant reservoir
7. Radiator
8. Condenser
9. Electric cooling fans
10. Engine oil level dipstick
11. Windshield and rear window washer fluid tank
Engine compartment overview

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CAUTION

When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)

Right after driving, the engine
compartmentÐthe engine, radiator,
exhaust manifold, power steering
fluid reservoir and spark plug
boots, etc.Ðwill be hot. So be care-
ful not to touch them. Oil, fluids
and spark plugs may also be hot.

If the engine is hot, do not remove
the radiator cap or loosen the drain
plugs to prevent burning yourself.

Do not leave anything that may
burn easily, such as paper or rags,
in the engine compartment.

Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flammable.

Do not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.

Be sure that the ignition is off if
you work near the electric cooling
fans or radiator grille. With the
ignition on, the electric cooling fans
will automatically start to run if the
engine coolant temperature is high
and/or the air conditioning is on.

Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.

Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.

Do not leave used oil within the
reach of children.

Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.

Be extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric acid.
NOTICE

Remember that battery and ignitioncable carry high currents or volt-ages. Be careful of accidentallycausing a short circuit.

Add only Toyota Super Long LifeCoolantº or similar high quality eth-ylene glycol based non- silicate,
non- amine, non- nitrite, and non- bo-rate coolant with long- life hybridorganic acid technology to fill the
radiator. Toyota Super Long LifeCoolantº is a mixture of 50% cool-ant and 50% deionized water (for
the U.S.A.) or 55% coolant and 45%deionized water (for Canada).

If you spill some of the coolant, besure to wash it off with water toprevent it from damaging the parts
or paint.

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Do not allow dirt or anything elseto fall through the spark plug holes.

Use only spark plugs of the speci-fied type. Using other types will
cause engine damage, loss of per-formance or radio noise.

Do not reuse iridium- tipped sparkplugs by cleaning or regapping.

Do not overfill automatic transmis-
sion fluid, or the transmissioncould be damaged.

Do not drive with the air cleanerfilter removed, or excessive enginewear could result. Also backfiring
could cause a fire in the enginecompartment.

Be careful not to scratch the glasssurface with the wiper frame.

When closing the engine hood,
check to see that you have not for-gotten any tools, rags, etc.
Here is a list of parts and tools you will
need to perform do- it- yourself mainte-
nance. Remember all Toyota parts are de-
signed in metric sizes, so your tools must
be metric.
CHECKING THE ENGINE OIL LEVEL
Parts (if level is low):

Toyota Genuine Motor Oilº or equiva-
lent
See page 286 in Section 7- 2 for de-
tails about engine oil selection.
Tools:

Rag or paper towel

Funnel (only for adding oil)
CHECKING THE ENGINE COOLANT
LEVEL
Parts (if level is low):

Toyota Super Long Life Coolantº or
similar high quality ethylene glycol
based non- silicate, non- amine, non- ni-
trite, and non- borate coolant with long-
life hybrid organic acid technology.
Toyota Super Long Life Coolantº is a
mixture of 50% coolant and 50% deion-
ized water (for the U.S.A.) or 55%
coolant and 45% deionized water (for
Canada). Tools:

Funnel (only for adding coolant)
CHECKING BRAKE FLUID
Parts (if level is low):

SAE J1703 or FMVSS No.116 DOT 3
brake fluid
Tools:

Rag or paper towel

Funnel (only for adding fluid)
CHECKING POWER STEERING FLUID
Parts (if level is low):

Automatic transmission fluid DEXRON II
or III
Tools:

Rag or paper towel

Funnel (only for adding fluid)
CHECKING BATTERY CONDITION
Tools:

Warm water

Baking soda

Grease

Conventional wrench (for terminal
clamp bolts)
Parts and tools

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DO- IT- YOURSELF MAINTENANCE
Electrical components
Checking battery condition300
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery recharging precautions 301
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 302
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding washer fluid 303
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . .
Replacing light bulbs 304
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
SECTION 7- 3

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CAUTION
BATTERY PRECAUTIONS
The battery produces flammable and
explosive hydrogen gas.

Do not cause a spark from the bat-
tery with tools.

Do not smoke or light a match near
the battery.
The electrolyte contains poisonous
and corrosive sulfuric acid.

Avoid contact with eyes, skin or
clothes.

Never ingest electrolyte.

Wear protective safety glasses when
working near the battery.

Keep children away from the bat-
tery.
EMERGENCY MEASURES

If electrolyte gets in your eyes,
flush your eyes with clean water
immediately and get immediate
medical attention. If possible, con-
tinue to apply water with a sponge
or cloth while en route to the medi-
cal office.

If electrolyte gets on your skin,
thoroughly wash the contact area. If
you feel pain or burning, get medi-
cal attention immediately.

If electrolyte gets on your clothes,
there is a possibility of its soaking
through to your skin, so immediate-
ly take off the exposed clothing and
follow the procedure above, if nec-
essary.

If you accidentally swallow electro-
lyte, drink a large quantity of water
or milk. Follow with milk of magne-
sia, beaten raw egg or vegetable
oil. Then go immediately for emer-
gency help.
Ground cableTerminals
Hold- down clamp
Before checking the battery, remove the
battery cover. (See (c) Jump startingº
on page 243 in Section 4.)
Check the battery for corroded or loose
terminal connections, cracks, or loose
hold- down clamp. a. If the battery is corroded, wash it off with a solution of warm water and bak-
ing soda. Coat the outside of the termi-
nals with grease to prevent further cor-
rosion.
b. If the terminal connections are loose, tighten their clamp nutsÐbut do not
overtighten.
Checking battery c onditionÐ
ÐPrecautions ÐChecking battery exterior

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c. Tighten the hold- down clamp onlyenough to keep the battery firmly in
place. Overtightening may damage the
battery case.
After checking the battery, reinstall the
battery cover.
NOTICE

Be sure the engine and all accesso- ries are off before performing main-tenance.

When checking the battery, remove
the ground cable from the negativeterminal (- º mark) first and rein-stall it last.

Be careful not to cause a short cir-cuit with tools.

Take care no solution gets into thebattery when washing it.
Ty p e A
Green Dark Clear or
light yellow
Ty p e B Blue White Red
CHECKING BY INDICATOR
Check the battery condition by the indi-
cator color.
Indicator color
ConditionTy p e ATy p e BCondition
GreenBlueGood
DarkWhite
Charging necessary.
Have battery
checked by your
Toyota dealer.
Clear orlight
yellow
RedHave battery
checked by your
Toyota dealer.
During recharging, the battery is pro-
ducing hydrogen gas.
Therefore, before recharging:
1. If recharging with the battery installed on the vehicle, be sure to disconnect
the ground cable.
2. Be sure the power switch on the re- charger is off when connecting the
charger cables to the battery and when
disconnecting them.
CAUTION

Always charge the battery in an un-
confined area. Do not charge the
battery in a garage or closed room
where there is not sufficient ventila-
tion.

Only do a slow charge (5 A or
less). Charging at a quicker rate is
dangerous. The battery may ex-
plode, causing personal injuries.
NOTICE
Never recharge the battery while the
engine is running. Also, be sure allaccessories are turned off.
ÐChecking battery c ondition Battery recharging pr ecautions

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Recommended oil viscosity:SAE 5W- 30
Outside temperature
Please contact your Toyota dealer for fur-
ther details. COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
With manual transaxle 6.6 (7.0, 5.9)
With automatic transaxle 6.8 (7.2, 6.0)
Coolant type:
Toyota Super Long Life Coolantº is
used in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use Toyota Super Long Life
Coolantº or similar high quality ethylene
glycol based non- silicate, non- amine,
non- nitrite, and non- borate coolant with
long- life hybrid organic acid technology.
(Coolant with long- life hybrid organic
acid technology is a combination of low
phosphates and organic acids.)
Do not use plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
* at 20
C (68
F):
12.6Ð12.8 V Fully charged
12.2Ð12.4 V Half charged
11.8Ð12.0 V Discharged
*: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max. CLUTCH
Pedal free play, mm (in.):
5Ð15 (0.2Ð0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): Two- wheel drive models2.5 (2.6, 2.2)
Four- wheel drive models
3.4 (3.6, 3.0)
Oil type: Gear oil API GL- 4 or GL- 5
Recommended oil viscosity: SAE 75W- 90