2005 TOYOTA AVENSIS Door panel

A76724
A76714
A77338
– ENGINE MECHANICALPARTIAL ENGINE ASSY (1ZZ–FE/3ZZ–FE)(From
February, 2004)14–11
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
22. REMOVE RADIATOR ASSY
(a) Remove the 2 bolts and relay block.
(b) Disconnect the connector and 2 harness clamps.
(c) Remove the 2 bolts, 2 radiator support uppers and radia-
tor.
23. REMOVE BATTERY
24. REMOVE BATTERY TRAY
25. REMOVE BATTERY CARRIER
(a) Remove the 4 bolts, battery carrier and bracket.
26. REMOVE EFI FUEL PIPE CLAMP

(See Pub. No. RM1018E on page 11–11)
27. DISCONNECT FUEL TUBE SUB–ASSY

(See Pub. No. RM1018E on page 11–11)
28. DISCONNECT UNION TO CONNECTOR TUBE HOSE
(a) Disconnect the union to connector tube hose.
29. DISCONNECT HEATER INLET WATER HOSE
(a) Disconnect the heater inlet water hose from the heater core inlet tube.
30. DISCONNECT HEATER OUTLET WATER HOSE
(a) Disconnect the heater outlet water hose from the heater core outlet tube.
31. SEPARATE FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT (M/T TRANSAXLE)

(See Pub. No. RM1018E on page 41–15)
32. SEPARATE FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT (M/T TRANSAXLE)
(See Pub. No. RM1018E on page 41–15)
33. SEPARATE FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT (A/T TRANSAXLE)
(See Pub. No. RM1018E on page 40–11)
34. SEPARATE CLUTCH RELEASE CYLINDER ASSY (M/T TRANSAXLE)
(See Pub. No. RM1018E on page 41–15)
35. REMOVE GLOVE COMPARTMENT DOOR ASSY (See Pub. No. RM1018E on page 71–11)
36. REMOVE INSTRUMENT PANEL UNDER COVER SUB–ASSY NO.2
37. DISCONNECT ENGINE WIRE
(a) Disconnect the engine wire from the ECM and junction
block.
(b) Pull out the engine wire.
(c) Remove the engine room relay block No.2 cover.
(d) Remove a nut, then disconnect a connector as shown in
the illustration.

A79320
(f)
(e)
A79296
A60622
14–12– ENGINE MECHANICALPARTIAL ENGINE ASSY (1ZZ–FE/3ZZ–FE)(From
February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
(e) Remove the bolt, then disconnect the ground terminal.
(f) Disconnect the ground terminal connector.
(g) Remove the nut and disconnect battery terminal B.
38. REMOVE FAN AND GENERATOR V BELT
(a) Turn the V–ribbed belt tensioner clockwise slowly and
loosen it. Then, remove the fan and generator V belt and
put back the V–ribbed belt tensioner carefully.
39. REMOVE GENERATOR ASSY (See Pub. No. RM1018E on page 19–7)
40. SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (W/ AIR CONDITIONING)
HINT:
Secure the compressor and hoses off to the side instead of discharging the A/C system.
1ZZ–FE (See Pub. No. RM1018E on page 55–74)
3ZZ–FE (See Pub. No. RM1018E on page 55–70)
41. REMOVE COLUMN HOLE COVER SILENCER SHEET
(a) Remove the 2 clips and column hole cover silencer sheet.
42. SEPARATE STEERING INTERMEDIATE SHAFT (See Pub. No. RM1018E on page 50–9)
43. REMOVE FRONT DOOR SCUFF PLATE RH (See Pub. No. RM1018E on page 71–11)
44. REMOVE COWL SIDE TRIM BOARD RH (See Pub. No. RM1018E on page 71–11)
45. REMOVE FRONT FLOOR FOOTREST (RHD STEERING POSITION TYPE)
46. REMOVE FLOOR PANEL BRACE FRONT
(a) Remove the 2 nuts and floor panel brace front.
47. REMOVE EXHAUST PIPE ASSY FRONT (See Pub. No. RM1018E on page 15–2)
48. REMOVE FRONT AXLE HUB LH NUT (See Pub. No. RM1018E on page 30–6)
SST 09930–00010

B693482 Claws
(B)(B)
B831882 Claws
Stoppers
B806172 Clips
– INSTRUMENT PANEL/METERINSTRUMENT PANEL SUB–ASSY LOWER (From
February, 2004)71–7
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
(b) Disengage the 2 claws (B) and remove the instrument
panel register assy No.1.
9. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.2
10. REMOVE GLOVE COMPARTMENT DOOR ASSY
(a) Remove the screw.
(b) Deform the upper part of the glove compartment door
assy to release the stoppers.
(c) Pull the glove compartment door assy upward to remove
it.
11. REMOVE FRONT PILLAR GARNISH LH
(a) Disengage the 2 clips, and remove the front pillar garnish
LH.
12. REMOVE FRONT PILLAR GARNISH RH
HINT:
Use the same procedures for the RH side and LH side.
13. DISCONNECT PASSENGER AIRBAG CONNECTOR (See Pub. No. RM1018E, page 60–29)

B66045Claw

B660308 Claws
B806162 Clips 71–10
– INSTRUMENT PANEL/METERINSTRUMENT PANEL SUB–ASSY LOWER (From
February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
23. REMOVE INSTRUMENT PANEL UNDER COVER
SUB–ASSY NO.1
(a) Remove the 2 screws .
(b) Disengage the claw and remove the instrument panel un-
der cover sub–assy No.1.
24. REMOVE INSTRUMENT PANEL HOLE COVER (See Pub. No. RM1018E, page 60–54)
25. REMOVE INSTRUMENT PANEL AIR BAG ASSY (See Pub. No. RM1018E, page 60–54)
26. REMOVE STEERING COLUMN COVER LWR (See Pub. No. RM1018E, page 50–9)
27. REMOVE FRONT DOOR SCUFF PLATE LH
(a) Disengage the 8 claws and remove the front door scuff
plate LH.
28. REMOVE FRONT DOOR SCUFF PLATE RH
HINT:
Use the same procedures for the RH side and LH side.
29. REMOVE COWL SIDE TRIM BOARD LH
(a) Remove the clip.
(b) Disengage the 2 clips and remove the cowl side trim
board LH.
30. REMOVE COWL SIDE TRIM BOARD RH
HINT:
Use the same procedures for the RH side and LH side.